The introduction of alkali-activated concrete (AAC) technology to the construction industry represents a significant step toward a sustainable development and a cleaner environment by reducing environmental pollution. Currently, its application is relatively limited compared to traditional Portland cement based concrete (PCC). However, AAC has a remarkable potential for future growth and innovation despite several associated challenges and limitations. The current Chapter highlights recent progress in AAC mix design and its mechanical properties, paving the way for a broader application. The universally recognized international standards and codes for AAC, its mix design and evaluation of its long-term performance are still emerging. Unlike conventional PCC, AAC encompasses a wide class of materials with wide varying chemical composition and reaction mechanisms, depending on the choice of constituent materials (precursors and alkali activators). The mechanical properties, while diverse, reflect the flexibility of the material in response to different compositions and curing conditions. Though, non-uniformity makes consistent AAC usage challenging on the scale of PCC. Nevertheless, ongoing research and development efforts by RILEM TC 294-MPA are dedicated to tackling these challenges and enhancing the efficacy and widespread adoption of AAC technology.

Concrete is an ageing viscoelastic material exhibiting both elastic (instantaneous) as well as viscous (time-dependent) deformation under loading conditions (either external or internal). There is a limited number of studies focused on the time-dependent response of alkali-activated concretes (AACs) under loading/unloading conditions. Creep of AAC is a complex phenomenon, which is influenced by exposure conditions of the material, including the loading magnitude, temperature, relative humidity, thermal and drying histories; as well as chemical composition and phase assemblages (e.g., type and amount of reaction products) present in the cementitious matrix. AAC has shown very vibrable creep behaviors, due to different raw materials and processes using during their production. Creep studies on room temperature cured slag-based AAC usually show high creep; however, creep studies of different AACs, including fly ash-based and fly ash-slag-blended, indicate that elevated temperature curing could be a suitable mitigation strategy for reducing creep. This is associated with the development of a more mature microstructure in the material, due to an accelerated reaction kinetics and a consequent increase in strength and lower creep. However, applying a curing temperature above 80 °C causes thermal defects and cracks which increases the creep. For most aluminosilicate-based AACs that produced with fly ash, metakaolin and their blends with a small amount of ground granulated blast furnace slag, the recommended curing method is to use thermal curing at about 60 °C. In addition, curing time and initial loading time are also important. It must be noted that because of the complexity of raw materials properties and mix proportions, there is no universal method for all types of AACs. The existing creep prediction models for Portland cement-based concretes cannot be transferred and adopted in AACs directly due to the distinct nature of hydration products. Therefore, more studies investigated the creep at both small size and full-scale of AACs are urgently needed.

The use of fibers to address tensile cracking in alkali-activated concrete (AAC) is a topic of ongoing research. The addition of fibers enhances the tensile and flexural characteristics of all types of concrete including AAC. However, the mixing process, the setting time, and the workability are compromised due to the presence of fibers in the hardened matrix. There are different material categories of fibers such as steel, synthetic, carbon, and organic fibers that can impart different characteristics depending on the intended usage of concrete. The present chapter reviews the different types, orientations, dosages, and geometric properties of fibers included in AAC. along with the effects of fiber addition on the mix design, mixing and curing procedure of concrete, as well as the fresh and hardened characteristics of fiber-reinforced alkali-activated concrete (FRAAC). The use of statistical models to predict the mechanical characteristics of FRAAC is also discussed. Finally, the chapter presents the advantages, disadvantages, and safety precautions for this material followed by recommendations for practical usage.

The increasing demand for sustainable development in engineering practice has triggered researchers to explore solutions to reduce the CO₂ footprint caused by Portland cement (PC) production. Alkali-activated concrete (AAC), made by alkali activation of industrial by-products, poses to be a sustainable alternative to traditional Portland cement concrete. Despite vast studies on its material properties, there is still insufficient knowledge on the structural performance of reinforced AAC members, which impedes its widespread application. Bond between concrete and embedded reinforcement is critical for the structural behaviour of reinforced members, including crack propagation (crack opening and crack spacing), load carrying capacity, deformational capacity and seismic resistance. In this chapter, a critical review on the bond behaviour between AAC and reinforcement is given. A vast variety of tests have been used for studying the AAC-reinforcement bond. Similar to traditional PC concrete, different setup configurations and specimen geometries affect not only the measured bond strength, but also the nature of the bond response. Therefore, in this review different bond tests are discussed, focusing on application of both conventional steel and fibre reinforced polymer (FRP) as reinforcement. Given that AAC is a wide class of materials with largely varying mechanical properties, this study systematically classifies bond results based on different types of precursors used. Furthermore, numerical methods to predict AAC flexural response as well as the applicability of existing PC concrete design codes are summarized. It is concluded that AAC beams show comparable short-term bond behaviour with traditional PC concrete of the same strength class. Although the design codes for traditional concrete turn out to be usually applicable for the AAC-reinforcement bond, opposite trends were also reported. Finally, whereas the short-term behaviour has been widely investigated for AAC bond, systematic studies dealing with its long-term behaviour are lacking. Time dependent effects must be considered when developing reliable guidelines and recommendations for future structural design of AAC.

Under the directives of the RILEM Technical Committee 294-MPA, this publication reports on the findings of an interlaboratory study that tested fiber-reinforced GGBFS-based alkali-activated concrete (FRAAC), with participants from Belgium, India and Slovenia. The research also elaborates prediction models for the tensile splitting strength of GGBFS-based FRAAC. This research endeavoured between 2020 and 2024 to find a globally reproducible FRAAC mix that could attain the required mechanical strength and workability criteria. The primary goal of the interlaboratory study was to generate FRAAC without the use of superplasticizers in order to maintain an S4 class consistency slump and achieve the desired 28-days cube compressive strength of 40 MPa. Steel and PVA fibers were determined to be incorporated to the GGBFS-based AAC mix at 0.3 and 0.1% volume fractions, respectively, through iterative interlaboratory investigations. Experimental program was conducted to examine the compressive and tensile splitting strength of these FRAAC combinations at different curing ages, ranging from 1 to 720 days. The findings indicate that while there were a few interlaboratory variations in the mechanical properties, the FRAAC produced was uniform across all participants. The desired compressive strength of 40 MPa was attained by GGBFS-based FRAAC with both steel and PVA fibers at 28 days. Although FRAAC containing steel fibers exhibited the higher early compressive strength, FRAAC prepared with steel and FRAAC prepared with PVA both demonstrated a 720-days compressive strength of about 61 MPa. The FRAAC mixes with steel fiber additions exhibited a tensile splitting strength that was approximately 30% higher than the mix with PVA fibers. Nonetheless, at all ages, the tensile splitting strength of both FRAAC mixes was clearly higher than 2 MPa. These results support reliable and consistent experimental findings, which allude towards FRAAC as a sustainable substitute for conventional Portland cement concrete.

This report presents a meticulous synthesis of collaborative interlaboratory research conducted within the purview of the RILEM Technical Committee 294-MPA, with two expert groups named RRT1 and RRT2, and encompassing ten participants from Belgium, China, Finland, India, Italy, Japan, the Netherlands, and the United Kingdom. The RRT1 expert group mainly focused on the ground granulated blast furnace slag-based alkali-activated concrete (GGBFS-based AAC) mix design and mechanical properties. In turn, the RRT2 expert group focused on the fresh properties of GGBFS-based AAC. The investigation, conducted between 2020 and 2024, aimed to establish globally reproducible mix design and mixing protocols for GGBFS-based AAC. Developed by the RRT1 and RRT2 expert groups, these protocols have emerged through iterative experiments followed by a comprehensive interlaboratory study. The outcomes highlight the reliable production of GGBFS-based AAC across participants, with minor deviations in fresh and mechanical properties that are largely consistent with those observed in Portland cement concrete (PCC). The primary objective of the developed GGBFS-based AAC mix design was to achieve a defined consistence class S4, while targeting a compressive strength threshold of approximately 50 MPa at 28 days. This objective was effectively realized, with the average compressive strength values reaching 56 MPa at 28 days and 64 MPa at 720 days. While the average splitting tensile strength stabilized at 3.2 MPa over the 720 day period. These findings underscore the growing importance of AAC within the construction sector, particularly due to its reproducible and reliable experimental results, as the industry increasingly shifts toward more sustainable alternatives to traditional cement-based materials.