Alkali-activation is a technically sound pathway to valorize industry wastes and by-products, and there has been a burgeoning interest in evaluating the potential of waste streams and/or by-products from different industries as precursors for alkali-activated materials production. In the context of sustainable construction materials, as well as other industrial systems, the use of such non-conventional precursors addresses the challenges associated with the global availability and management of such resource streams. This includes the availability of alternative valorisation routes, the life cycle implications of using waste streams, and the pragmatic issues around incorporating a wide range of precursor materials for future proof this technology. In this chapter an overview of studies utilizing alternative precursors for producing alkali-activated cements is presented, analyzing the characteristics of each resource, and identifying the links between mix design formulations and the performance of the alkali-activated materials produced with them. This in order to elucidate the existing knowledge gaps to facilitate the widespread uptake of such resources as key precursors for producing this type of cements.

Municipal solid waste incineration (MSWI) bottom ash (BA) is widely available and has been increasingly explored for sustainable concrete production. While it is commonly used in Ordinary Portland Cement (OPC)-based concrete, its application in alkali-activated concrete (AAC) remains rare. This study developed a new AAC using MSWI BA as coarse aggregate to evaluate whether this represents a more sustainable application pathway compared to its use in conventional concrete. To address issues associated with metallic aluminum (Al) in MSWI BA, a NaOH-based pre-treatment was applied to reduce its content and minimize surface cracking and volume expansion in AAC. The incorporation of treated MSWI BA increased the overall porosity of AAC. The interfacial transition zone (ITZ) surrounding MSWI BA exhibited characteristic microstructural features. While previous studies suggested that MSWI BA-induced porosity may enhance freeze-thaw resistance in OPC concrete, the opposite trend was observed in AAC. The increased pore volume, irregular pore shapes, and MSWI BA-related microcracking reduced freeze-thaw durability. Despite these challenges, the developed AAC retained mechanical performance within strength class C30/37 and achieved a substantially lower carbon footprint compared to OPC and CEM III/B concretes. Leaching assessments further confirmed that the developed AAC complied with environmental standards and did not release harmful contaminants. Overall, these findings demonstrate that MSWI BA is a promising coarse aggregate for AAC.

The recycling of municipal solid waste incineration (MSWI) bottom ash as a supplementary cementitious material (SCM) has attracted global attention, driven by the increasing availability of this by-product and the demand for sustainable SCMs to lower CO₂ emissions from cement production. Currently, the widespread use of MSWI bottom ash in the cement industry is hindered by the lack of guidelines to regulate material composition, optimize pretreatment processes, and specify mix design requirements. This review compiles and analyzes literature data on mix design, microstructural evolution, fresh properties, mechanical properties, durability, leaching risks, and environmental impacts of MSWI bottom ash-blended cement pastes, mortars, and concretes. The analysis aims to assess the influence of the pretreatment and physicochemical properties of bottom ash¹ on the microstructure and performance of blended cementitious materials.² The Ash Impact Strength Index (AISI) is introduced to quantify the effects of various factors on compressive strength, enabling direct comparison across different studies. Based on the statistical analysis of the 28-day AISI, the key quality requirements for MSWI bottom ash as an SCM are proposed, along with the optimal mix design. This work provides valuable insights and practical guidance to support the integration of bottom ash into the cement industry.

Compared with blast furnace slag (BFS), the less reactive MSWI bottom ash (MBA) plays a minor role in alkali-activated blends. This research optimized the use of MBA as a precursor by enhancing its contribution to strength and microstructure development. The proposed strategy combines pre-treatment with pre-activation processes, enabling MBA to react before BFS addition. The NaOH-based pre-treatment led to the oxidation of metallic aluminum and the partial dissolution of the amorphous phase in MBA. The subsequent pre-activation resulted in the generation of C-A-S-H gel, which promoted later-stage gel formation in the paste. The reacted bottom ash particles exhibited distinct features in alkali-activated pastes. Compared with 100 % slag-based system, blending slag with MBA accelerated the slag reaction at late ages and facilitated the formation of a more polymerized C-(N-)A-S-H gel. The compressive strength results indicate that MBA is a promising alternative to Class F coal fly ash in BFS-based alkali-activated blends.

One-part alkali-activated materials (AAM), a low-carbon alternative to cement, can reduce CO₂ emissions while improving the utilization of industrial by-products. In this study, basic oxygen furnace slag (BOFS) was activated by alkali fusion with different contents of sodium hydroxide (NaOH), and the optimum NaOH content was selected by the mineral phase composition and micromorphology of alkali-fused basic oxygen furnace slag (ABOFS). Then, ABOFS and ground granular blast furnace slag (GGBFS) were used to prepare one-part AAM pastes, and the effects of GGBFS content on the reaction products, microstructure, leaching characteristics and mechanical strength of one-part AAM pastes were studied. Finally, the life cycle assessment (LCA) of one-part AAM pastes was conducted. The results showed that alkali fusion activation promoted the formation of reactive mineral phases in BOFS and increased its specific surface area. The optimum NaOH content for alkali fusion activation is 10 wt%. The reaction products of one-part AAM pastes primarily consisted of C-(N-)A-S-H gel and hydrotalcite. As GGBFS content increased from 0 wt% to 80 wt%, the amount of gel products first increased and then decreased, peaking at 60 wt%. The addition of GGBFS reduced the porosity of pastes and increased the proportion of gel pores, resulting in a denser structure. Therefore, the compressive strength of one-part AAM pastes increased with the increase of GGBFS. LCA results indicate that the global warming potential (GWP) of one-part AAM is significantly lower than that of ordinary Portland cement. The findings of this study provide new insights into the application of BOFS in AAM.

The growing incineration of municipal solid waste results in hazardous byproducts, particularly municipal solid waste incineration (MSWI) fly ash and air pollution control (APC) residues. The high toxicity of these residues limits their potential for recycling, leading to their direct disposal in landfills. This landfilling poses a significant environmental risk and presents a major challenge in countries with limited availability of land, such as the Netherlands. In this study, the physicochemical properties of Dutch MSWI fly ash and APC residues were evaluated, including, for the first time, an assessment of trace metal concentrations. High concentrations of heavy metals such as Zn, Pb, Cu, and Cd were identified in most MSWI fly ash and APC residues, along with notable concentrations of trace metals like Bi, suggesting new opportunities for resource recovery. The most hazardous residues were characterized by high contents of chloride, sulfate, alkali oxides, or carbonates, along with low calcium content in their chemical composition. These findings provide valuable insights for the targeted treatment and potential recycling of hazardous MSWI fly ash and APC residues currently being landfilled in the Netherlands.

This research explored the microstructure formation and strength development of blended cement pastes prepared with municipal solid waste incineration (MSWI) bottom ash. A new sample preparation approach involving water treatment of MSWI bottom ash was developed to prevent sample cracking caused by the presence of metallic aluminum (Al) in bottom ash. The result showed that ions released during water treatment of MSWI bottom ash delayed cement hydration but promoted ettringite formation in blended cement pastes during the first day. Due to water treatment, the compressive strength of MSWI bottom ash blended cement paste increased to a level similar to that of Class F coal fly blended cement paste after 28 days. Blending water-treated MSWI bottom ash (WMBA) with cement promoted clinker hydration at later stages. The reaction products of WMBA in blended cement system were C-S-H gel and sodicgedrite, which contributed to strength development by filling the capillary pores.

With the development of waste recovery techniques, previous research has revealed that coarse fractions of municipal solid waste incineration (MSWI) bottom ash (BA) after proper treatment could be applied in the construction sector, while the fines are seldom recovered in practice and normally landfilled. This study explores the potential application of fine MSWI BA (0–2 mm) as a supplementary cementitious material (SCM) in Portland cement (PC) mixtures. Mechanical and chemical pre-treatment approaches have been designed with various conditions to optimize the treating process. The chemical and mineralogical compositions, as well as the metallic Al content in BA were characterized before and after the pre-treatment. It was found that both methods are effective in removing the metallic Al content in BA, Moreover, BA derived from mechanical treatment exhibited more contribution to the hydration reaction in PC mixtures, as revealed by the amount of reaction products and mineral phases formed in hardened trial mixtures. BA obtained was further partially blended in PC mortars to evaluate the performance as compared to SCMs and inert fillers. It was found that treated BA resulted in a slight retarding effect on the reaction kinetics. Treated BA behaved better than the coal fly ash to contribute to the strength development, while the inclusion of BA did not lead to significant influences on the workability.

Steel slag-based geopolymer foamed concrete (SSGFC) provide a promising value-added and carbon-neutral strategy for the re-utilization of SS, and the strength and physical properties of SSGFC are essential to its practical application. Therefore, this study proposes to use emulsified asphalt (EA) to improve the pore structure, compressive strength, water resistance and thermal insulation properties SSGFC. Firstly, different contents of EA were added into the foaming solution to prepare modified foam, and then SSGFC samples were prepared by using modified foam and steel slag-based geopolymer. The fresh properties, microstructure, pore structure, reaction products and physical properties of SSGFC samples were investigated. The results indicate that EA can reduce the fluidity and settlement value of the paste and increase the setting time. The addition of EA leads to a decrease in hydration products, but it can reduce the average pore diameter of the SSGFC and improve its pore diameter distribution. The SSGFC sample prepared by modified foam with 10 % EA showed the best physical properties. Compared with the control group, its compressive strength increased by 21.4 %, water absorption decreased by 16.5 %, and thermal conductivity decreased by 31.3 %. Therefore, EA shows significant potential to enhance the performance of SSGFC, thus providing reliable support for its practical applications.

Municipal solid waste incineration (MSWI) bottom ash, due to its high mineral content, presents great potential as supplementary cementitious material (SCM). Weathering, also known as aging, is a treatment process commonly employed in waste management to minimize the risk of heavy metal leaching from MSWI bottom ash. Using weathered MSWI bottom ash to produce blended cement pastes is considered as a high-value-added and sustainable waste disposal solution. However, a critical challenge arises from the metallic aluminum (Al) in weathered MSWI bottom ash, which is known to induce detrimental effects such as volume expansion and strength loss of blended cement pastes. While most metallic Al in weathered MSWI bottom ash can be removed with eddy current separators in metal recovery plants, the residual metallic Al, owing to its small particle size, cannot be removed with the same technique. This study is dedicated to addressing this issue. An in-depth analysis was conducted on residual metallic Al embedded in weathered MSWI bottom ash particles, aiming to guide the removal of this metal. This analysis revealed that mechanical removal was the most suitable method for extracting metallic Al. The specific processes and mechanisms underlying this method were elucidated. After reducing metallic Al content in weathered MSWI bottom ash by 77 %, a significant improvement in the quality of blended cement pastes was observed. This work contributes to the broader adoption of mechanical treatments for removing residual metallic Al from weathered MSWI bottom ash and facilitates the application of treated ash as SCM.

Alkali-activated foams are ceramic-like materials prepared at near-ambient temperature. This study investigates them for point-of-use water disinfection, thus providing an alternative to ceramic filters fired at a high temperature. Alkali-activated foams with different compositions were characterized for the porosity, mechanical strength, shrinkage, and microstructure. The optimized foam, employing metakaolin as the raw material, was coated with a colloidal Ag solution. The disinfection performance and leaching behavior of the foams was followed in a continuous 10 week experiment, where clean water with a weekly pulse of contaminated water was distributed through the foam. The average inactivation of Escherichia coli with the Ag-coated foam was 2.84 log₁₀, which was 1.27 units higher compared to foam without Ag. A quantitative polymerase chain reaction analysis and metagenomic sequencing verified that foams with and without Ag were both capable of reducing the microbial load. Furthermore, the changes induced by the foam with Ag on the microbial community composition, antibiotic resistome, and metal and biocide resistomes were significant. The leached concentrations of Ag, Na, Si, and Al were in accordance with the drinking water guidelines. Finally, a life cycle assessment indicated the possibility of reducing the global warming potential and the total embodied energy in comparison with a conventional ceramic filter.

The maximum packing fraction (φ_fm) of flexible fibers is an essential parameter for understanding the rheological behavior of flexible fiber-reinforced cement paste (FFRCP). However, direct measurement of φ_fm of flexible fibers is still lacking. In this study, a shear rheology-based method for direct measurement of φ_fm was proposed and the assumption of fiber conformation under shear was verified by micro-CT. Based on this, a yield stress model for FFRCP was constructed to explain the entanglement and friction effects in the fiber network. Finally, static yield stress tests and small amplitude oscillatory shear (SAOS) tests were carried out to explore the structural build-up of FFRCP. It was found that the proposed method enables direct determination of φ_fm through only a few viscosity-fiber content data for a given FFRCP. Furthermore, the proposed model can describe the static yield stress of FFRCP well. Finally, the relative structural build-up rate of FFRCP follows a similar trend as the relative yield stress, with a critical relative fiber volume fraction (0.299) as the boundary. Subsequently, the relative structural build-up gradually deviates from the relative yield stress due to the limiting effect of the fibers.

As the main waste product of iron and steel industry, steel slag possesses considerable cementitious activity, making it a promising alternative to cement in Cement Stabilized Macadam (CSM). However, CSM was inevitably exposed to groundwater and rainwater when served as the pavement base course, leading to concerns over poor early strength and potential pollutant leakage, which are the main factors that may hinder the widespread utilization of steel slag in CSM base. To address these issues, this study investigated the feasibility of using steel slag powder to produce CSM. Steel Slag Powder-Cement Stabilized Macadam (SSCSM) samples were prepared and the hydration products, microstructure, mechanical properties, water damage resistance and heavy metal ions leaching behavior were investigated. The results show that the nucleation effect of steel slag powder accelerates the early hydration, but the C-S-H produced by hydration is not sufficient to form a stable hydration product network, so the microstructure of SSCSM is looser than that of CSM. The addition of steel slag powder improved the shrinkage performance of SSCSM, and the mechanical properties and heavy metal ion leaching concentration of SSCSM meet the engineering application requirements when the steel slag powder replacement level does not exceed 30 %. It was also found that the addition of steel slag powder promoted the development of pores in SSCSM samples after dry-wet cycles, resulting in the reduction of water damage resistance. Compared with conventional CSM, the use of SSCSM can not only reduce 4 % of raw material cost and 23.5 % of equivalent CO₂ emission, but also mitigate the heavy metal ions leaching risk associated with steel slag, making it an effective and sustainable solution for steel slag recycling.

This work evaluated the reactivity and leaching potential of municipal solid waste incineration (MSWI) bottom ash as supplementary cementitious material (SCM) and precursor for alkali-activated materials (AAM). The chemical composition of the amorphous phase in MSWI bottom ash was found to be in the same range as that of Class F coal fly ash. The reactivity of MSWI bottom ash as SCM and AAM precursor was tested to be much lower than that of blast furnace slag, but similar to that of Class F coal fly ash. The method of thermodynamic modeling was found useful in providing references for the mix design of MSWI bottom ash-based AAM. Grinding MSWI bottom ash into powder for the application of SCM and AAM precursor increased its leaching potential. Based on the findings of this study, recommendations were provided on how to use MSWI bottom ash to prepare blended cement pastes and AAM.

Aimed to address the low utilization rate of steel slag (SS) and its challenge in resource utilization in China, this study developed ternary geopolymers made by high-content (50%) SS together with fly ash (FA) and granulated blast furnace slag (GBFS). The effects of GBFS content (0–40%) and curing methods (water curing, standard curing, sealed curing, and heat curing) on the working performance and microstructure of geopolymers were investigated. Microscopic analysis such as X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TG-DTG), and scanning electron microscopy (SEM) were utilized to investigate the hydration process and products of geopolymers under different curing conditions and GBFS content. The results indicated that when the GBFS content increased from 0% to 40%, the fluidity of the mixture decreased by 11.7%, the initial setting time of the geopolymer slurry decreased by 76%, and the geopolymer mortar's 28d compressive strength increased from 31.9 MPa to 60.6 MPa. At room temperature, the geopolymer mortar's 28d compressive strength was higher under standard curing (70.8 MPa) compared to water curing (57.5 MPa) and sealed curing (68 MPa). The geopolymer mortar cured at 60 °C for 24 h exhibited the highest 28d compressive strength (76.3 MPa). However, excessively high curing temperatures or prolonged durations led to more shrinkage cracks and reduced the compressive strength. The microscopic analysis revealed that the main gel products of ternary geopolymer were C-(A)-S-H gel. The amount of gel products is directly related to the strength of geopolymers. The developed ternary geopolymer has the potential to promote the large-scale utilization of SS in the concrete industry, making a significant contribution to sustainable development.

In recent years, the widespread application of waste incineration technology has led to an increased generation of municipal solid waste incineration (MSWI) bottom ash. There is growing interest in the use of MSWI bottom ash as a mineral resource to produce construction materials. The utilization potential of MSWI bottom ash is determined by its chemical and mineralogical compositions, which can vary from incineration plant to incineration plant, and even from batch to batch within a single incineration plant. The quality of MSWI bottom ash often needs to be improved before it can be used as supplementary cementitious material (SCM) and precursor for alkali-activated materials (AAM). This review summarizes the composition of MSWI bottom ash sourced from different regions and the proposed treatments for quality upgrades of MSWI bottom ash. The reactivity of MSWI bottom ash as SCM and AAM precursor is discussed. Finally, the challenges regarding the use of MSWI bottom ash as a mineral resource for the production of construction materials are examined and possible solutions are provided.