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C. Chang

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10 records found

Journal article (2026) - Cheng Chang, Siwei Peng, Xiaorong Wang, Shuai Zong, Wei Hu, Hao Cheng, Francesco Di Maio
Ensuring consistent quality of recycled aggregates is essential for their wider use in circular construction. Laser-induced breakdown spectroscopy (LIBS) enables rapid elemental inspection, yet its performance in automated sorting systems is strongly shaped by how raw spectra are represented. This study adopts a representation-first benchmarking perspective and evaluates four representative feature families, namely variance-driven Principal Component Analysis (PCA), manifold learning-based Isomap, label-driven Partial Least Squares Discriminant Analysis (PLS-DA), and cepstral envelope-line separation, together with a raw-spectrum logistic-regression baseline and a histogram gradient boosting (HGB) reference model. The benchmark uses 24,000 single-shot spectra collected from ten material classes under conveyor-belt conditions, and repeated stratified random-split evaluation is used to assess the robustness of the comparative results across data splits. Across the evaluated models, cepstral features deliver the strongest overall performance, while PCA and the raw-spectrum logistic-regression baseline remain closely competitive. Isomap broadens the comparison toward non-linear manifold-based embeddings but does not improve performance in the present dataset, and PLS-DA shows the weakest stability under strong channel collinearity and class overlap. The results indicate that explicit feature extraction is not uniformly beneficial across all methods, but that spectral representation remains a major source of performance variation under controlled conveyor-like LIBS acquisition. In particular, cepstral features provide the most favourable balance among classification performance, robustness to baseline variation, and compactness, whereas PCA remains attractive when interpretability is prioritised. These findings provide a controlled benchmark and practical guidance for designing reliable and explainable LIBS-based quality-assurance pipelines for recycled-aggregate processing. ...
Review (2026) - Wei Hu, Yifu Ou, Haiyi Liu, Peizhou Ni, Cheng Chang
The building industry is facing increasing demands for sustainable and efficient maintenance practices, driven by advancements in Industry 4.0 technologies. Maintenance 4.0 emphasizes proactive maintenance strategies, including Condition-based Maintenance (CbM) and Predictive Maintenance (PdM), significantly enhanced by Digital Twin (DT) technology. DT enables the real-time monitoring, simulation, and optimization of building assets, offering substantial improvements in asset management, energy efficiency, and system longevity. However, integrating these technologies into the building industry's maintenance processes remains a challenge. This paper provides a comprehensive review of current research on DT-enabled Maintenance 4.0, presenting a conceptual framework that integrates enabling technologies and outlines their technological pipelines. It discusses the state-of-the-art methodologies, challenges, and future directions for the implementation of Maintenance 4.0 in the building sector, highlighting the potential of DT systems in optimizing maintenance strategies and enhancing decision-making. The study identifies key areas for further research, including data standardization, AI integration, and hybrid modeling approaches. ...
Recycled coarse aggregates (RCA) from End-of-Life (EoL) concrete face resistance due to inconsistent quality. To address this, a mobile, containerized sensor-based inspection system is developed, capable of processing over 100 tons of RCA per hour. Using advanced 3D scanning and laser-induced breakdown spectroscopy (LIBS), the system ensures reliable real-time analysis of particle size distribution (PSD) (Root Mean Square Error: <5.5%) and contaminant detection (Accuracy: 0.94). Incremental learning techniques dynamically update chi-square distribution parameters as new spectral data becomes available, refining models continuously without full retraining and sustaining high classification performance. Monitoring data are recorded on radio frequency identification (RFID) tags, enhancing traceability. This innovation improves efficiency compared to traditional methods, supporting sustainable practices in the construction industry. Its applications also extend to related fields such as mining, waste management, and resource recovery, contributing to the circular economy, reducing reliance on natural aggregates, and promoting environmentally friendly infrastructure development. ...
This study presents a method for recovering cement-rich powder from recycled fine aggregates by thermal shock, during which particles are fragmented and spalled due to differential thermal stress. When recycled fine aggregates (RFA) are exposed to high temperatures, the cement paste-rich boundary between the aggregates is weakened and spalled, liberating cement rich particles due to thermal shock. To investigate this phenomenon, experiments have been carried out by subjecting fine recycled aggregates to high temperatures ranging from 500 °C to 700 °C at different residence times. The result suggests that the particles split and crackle due to thermo-mechanical changes. Following thermal treatment, gentle milling completes the liberation process of recycled cement-rich powder (RCP). The composition of the recovered powder confirms the feasibility of the recovery method. To understand the thermo-mechanical process better, modelling efforts have been carried out on a spherical concrete particle of known diameter. The model predicts the temperature profile, residence time and radial stress inside the particle. According to the model, a 2 mm particle experiences a radial stress high enough to overcome the tensile strength of the concrete within 35 s, causing cracks due to the thermal gradient created between the inner and outer surfaces of the particle. These predictions have been verified by experimental results in the laboratory. This approach not only enhances recovery of RCP but also promotes sustainable construction practices. ...

A CNN-BiLSTM model with multi-head attention mechanism

Journal article (2025) - Wei Hu, Cheng Chang, Han Wu, Kang Lai, Yiyu Cai
Accurate failure prediction is critical to achieving Predictive Maintenance (PdM) for Indoor Air Quality (IAQ), which is highly related to resident well-being and operational effectiveness. However, most existing studies emphasise anomaly detection rather than prediction. To develop a precise and robust method for pre-emptive IAQ warning, this article integrated Convolutional Neural Network (CNN), Bidirectional Long Short-Term Memory (BiLSTM), and Muti-Head Attention (MHA) mechanism into a novel C-B-M model, synergistically incorporating feature extraction, temporal dependency analysis, and contextual weighting mechanisms. Additionally, a real-world dataset collected from various buildings in Singapore is employed in a detailed comparative experiment with other benchmark models for different prediction periods, dataset selection, and failure severity levels to illustrate the effectiveness and robustness of the proposed method. Finally, a Digital Twin (DT)-oriented failure prediction framework for the indoor climate is introduced and validated through the prototype system demonstrating the 3D building model and IAQ alert information. ...
The efficient measurement and optimization of the particle size distribution (PSD) of recycled coarse aggregates (RCA) is critical to ensuring consistent quality in high-performance concrete production. Unlike primary aggregates, which typically demonstrate minimal variability over extended periods and require only occasional testing, RCA often exhibit substantial fluctuations in quality over short timeframes. This variability necessitates a precise, automated, and real-time quality assessment approach, which is lacking in conventional aggregate processing. In this study, a rapid, automated, and non-contact 3D surface analysis method is proposed to assess and optimize the PSD of unscreened RCA during continuous transport on a conveyor belt. A custom-designed conical feeder and splitter facilitate the formation of continuous, symmetric triangular RCA piles, ranging from 4.0 to 16.0 mm in size. Representative PSD measurements are obtained by analyzing a designated strip located at one-third of the pile's height. High-resolution 3D point cloud data are processed using a watershed segmentation algorithm that leverages gradient-based path tracing for efficient topographical mapping. This enables parallel data processing, thereby reducing computational time. The proposed method enables real-time and accurate PSD analysis at industrial throughput levels (≥50 tons per hour) without interrupting conveyor operation, achieving a Root Mean Square Error (RMSE) between 4.69 % and 6.09 %. Furthermore, an optimization strategy based on cumulative percentage retained curves enhances RCA quality and supports continuous process control. The integration of these techniques contributes to improved RCA management and promotes sustainable resource utilization and waste reduction in the construction sector. ...
Review (2025) - Boyu Chen, Priyadharshini Perumal, Guang Ye, Chen Liu, Yun Chen, Cheng Chang, Majda Pavlin, Davor Kvočka, Vilma Ducman, Tero Luukkonen, Mirja Illikainen
The recycling of municipal solid waste incineration (MSWI) bottom ash as a supplementary cementitious material (SCM) has attracted global attention, driven by the increasing availability of this by-product and the demand for sustainable SCMs to lower CO2 emissions from cement production. Currently, the widespread use of MSWI bottom ash in the cement industry is hindered by the lack of guidelines to regulate material composition, optimize pretreatment processes, and specify mix design requirements. This review compiles and analyzes literature data on mix design, microstructural evolution, fresh properties, mechanical properties, durability, leaching risks, and environmental impacts of MSWI bottom ash-blended cement pastes, mortars, and concretes. The analysis aims to assess the influence of the pretreatment and physicochemical properties of bottom ash1 on the microstructure and performance of blended cementitious materials.2 The Ash Impact Strength Index (AISI) is introduced to quantify the effects of various factors on compressive strength, enabling direct comparison across different studies. Based on the statistical analysis of the 28-day AISI, the key quality requirements for MSWI bottom ash as an SCM are proposed, along with the optimal mix design. This work provides valuable insights and practical guidance to support the integration of bottom ash into the cement industry. ...
Doctoral thesis (2025) - C. Chang, P.C. Rem, F. Di Maio
This doctoral dissertation explores the development and application of innovative technologies designed to improve the sustainability of the construction industry by effectively using recycled coarse aggregates (RCA). The primary aim of this research is to develop, implement, and validate novel methods that incorporate advanced technologies for accurate grading and quality assurance of RCA. By enhancing the efficiency of RCA repurposing, this work seeks to broaden its use in construction projects, significantly contributing to environmental sustainability.

The research begins by introducing a novel mobile system specifically designed to conduct on-site quality inspections of unscreened RCA streams. This technology provides an easily
transportable and efficient solution to assess and categorize RCA on-site, facilitating its immediate and effective reuse in various construction applications. This system leverages advanced technologies from the field of raw materials sorting and real-time data processing to ensure the quality and usability of recycled materials, aiming to reduce construction waste and enhance material lifecycle management.

The study further investigates the integration of RCA in the production of high-performance concrete through the industrial-scale implementation of intelligent optimal grading techniques. These techniques detail the integration of optimized grading algorithms that adjust the composition of RCA to enhance the mechanical properties of concrete. This methodology not only improves the quality of final concrete but also demonstrates the practical and scalable use of RCA in demanding construction environments.

A significant portion of the research is dedicated to the characterization of RCA using Laser-Induced Breakdown Spectroscopy (LIBS). This technique offers a quick and non-destructive way to accurately identify and classify materials and contaminants for in-line quality inspection of RCA. The precision and accuracy of LIBS allow for a detailed assessment of the RCA quality, crucial for ensuring the structural integrity and longevity of RCA-based concrete structures.

Further advancements are achieved by integrating LIBS with 3D scanning technologies. This combination establishes a more precise quality control system for RCA streams. By enhancing the detection and quantification of undesirable contaminants within RCA streams, this approach ensures that the materials in the final recycled products meet the required standards, thereby improving the overall reliability of RCA. This not only maintains but also improves the structural quality of the final concrete.

The dissertation concludes by synthesizing the technological innovations and research findings, emphasizing their implications for both the scientific community and the construction industry at large. It highlights the environmental benefits of adopting RCA, including reduced reliance on virgin materials and enhancing the sustainability of construction practices. Additionally, it outlines a series of future research directions that focus on refining these technologies, exploring their economic impacts and commercial viability, and evaluating the long-term performance of structures built with RCA concrete.

Overall, this thesis provides a substantial contribution to the field of sustainable construction, offering practical, technology-driven solutions that pave the way for a more sustainable and environmentally conscious construction industry. The methodologies developed herein not only push the boundaries of academic research but also present viable, industry-ready applications that can significantly impact the way construction materials are recycled and utilized. ...

Multi-sensor integration for advanced contaminant detection

Recycling coarse aggregates from construction and demolition waste is essential for sustainable construction practices. However, the quality of recycled coarse aggregates (RCA) often fluctuates significantly, in contrast to the more stable quality of natural aggregates. Contaminants in RCA notably compromise its quality and usability. Therefore, automating the quality control of RCA is necessary for the recycling industry. This study introduces an industry-focused, innovative, and rapid quality control system that combines Laser-Induced Breakdown Spectroscopy (LIBS) with 3D scanning technologies to enhance the detection of contaminants in RCA streams. The system involves a synchronized application of LIBS for spectral analysis and 3D scanning for the physical characterization of different materials. Results reveal that the dependability of single-shot LIBS analysis has been enhanced, thus elevating the precision of contaminant detection. This improvement is achieved by accounting for the laser shot's angle of incidence and focal length adjustments. The introduced technology holds potential for application in the real-time examination of substantial volumes of RCA, facilitating a rapid and reliable quality control method. This rapid assessment technique delivers online data about the concentration of contaminants in RCA, including recycled fine aggregates, cement paste, bricks, foam, glass, gypsum, mineral fibers, plastics, and wood. This data is both essential and sufficient for choosing a cost-effective mortar recipe and guaranteeing the performance of the final concrete product in terms of strength and durability in construction projects. The system can monitor the quality of RCA flows at throughputs of 50 tons per hour per conveyor, characterizing approximately 4000 particles in every ton of RCA, in this way signaling the most critical contaminants at levels of less than 50 parts per million. With these characteristics, the system could also become relevant for other applications, such as characterizing mining waste or solid biofuels for power plants. ...
Journal article (2022) - Cheng Chang, Francesco Di Maio, Peter Rem, Abraham T. Gebremariam, Fanuel Mehari, Han Xia
To upcycle End-of-Life (EoL) concrete from demolished buildings, it is essential to efficiently identify the different materials that may contaminate it. The precise identification and classification of materials and contaminants are vital processes for in-line quality inspection of recycled concrete aggregates transported on a conveyor belt. In this study, a total of eight potential contaminants are considered as target contaminant materials in the streams made of coarse and fine aggregates resulting from the upcycling of EoL concrete. These contaminants degrade the quality of the aggregates even at low concentrations, so it is essential to identify the presence of such contaminants along with the main products of recycling which are recycled coarse aggregates (RCA) and recycled fine aggregates (RFA). An efficient method is proposed to identify and classify EoL concrete waste along with RCA and RFA in motion on conveyor belts via laser-induced breakdown spectroscopy (LIBS) coupled with a cluster-based identification algorithm. The model is verified with an accuracy of 0.97, a precision (weighted average) of 0.98, a recall (weighted average) of 0.97, and an F1-score (weighted average) of 0.98 for the validation set, under the optimal conditions. This study suggests that LIBS may be well suited for fast and in-line analysis of recycled concrete aggregates in industrial applications. This approach presents an innovative approach for the quality characterization of secondary materials produced from EoL concrete being transported on conveyor belts, and therefore can be of great value for the processing and high-end utilization of EoL concrete. ...