Floating offshore wind turbines can harness the more consistent and powerful winds in deep-water offshore areas. However, they face challenges due to complex loading mechanisms across various load cases. Fully coupled nonlinear time-domain response and load analyses are computationally expensive, making them unsuitable for highly iterative design optimisation under all limit states’ constraints. This research presents a hybrid domain (frequency and time) and hybrid paradigm (physics-based, surrogate-augmented) approach that strikes a balance between accuracy and computational efficiency. The motion response is obtained in the frequency domain, while structural loads are computed from the inverse fast Fourier transform of the motion spectra. This approach combines the efficiency of the frequency-domain approach with the ability to model some load nonlinearities in the time domain. To further enhance efficiency, two dedicated surrogate models have been developed and embedded into the workflow. The first surrogate predicts hydrodynamic potential coefficients over the relevant range of wave frequencies, thereby replacing the need for repeated potential-flow computations in the design loop. The second surrogate emulates the time-domain mooring line loads as a function of mooring design and fairlead motion, acting as a fast proxy for more computationally demanding dynamic mooring analyses. The mooring surrogate is agnostic to platform design and environmental conditions, offering broader applicability than existing approaches. Both surrogates are constructed as data-driven, multi-output regression models trained on large datasets generated from higher-fidelity numerical simulations, tailored to provide accurate predictions in milliseconds. This novel approach provides accurate design trend predictions while significantly reducing solution time. It enables fast and comprehensive FOWT design optimisation, accelerating early-stage development and allowing greater complexity from the outset.

The global installed capacity of floating offshore wind turbines is projected to increase by at least 100 times over the next decades. Station-keeping of floating offshore renewable energy devices is achieved through the use of mooring systems. Mooring systems are exposed to a variety of environmental and operational conditions that cause corrosion, abrasion, and fatigue. Regular physical in-service inspections of mooring systems are the golden standard for monitoring their health status. This approach is often expensive, inefficient, and unsafe, and for this reason, researchers are focusing on developing tools for digital solutions for real-time monitoring. Floating offshore renewable energy devices are usually equipped with a wide range of sensors, some low-cost, low/zero maintenance, and easily deployable (e.g., accelerometers on the tower), contrary to others (e.g., direct tension mooring line measurements), producing real-time data streams. In this paper, we propose exploiting the data coming from the first type of sensors for mooring systems health status nowcasting. In particular, we will first rely on state-of-the-art supervised shallow and deep learning models for predicting the health status of the different sections of the mooring lines. Then, since these supervised models require types and amount of data that are seldom available, we will propose new shallow and deep weekly supervised models that require a very small amount of data regarding worn mooring lines. Results will show that these last models can potentially have practical applicability and impact for real-time monitoring of mooring systems in the near future. In order to support our statements, we will make use of data generated with a state-of-the-art digital twin of the mooring system, OrcaFlex, for a floating offshore wind turbine reproducing the physical mechanism of the mooring degradation under different loads and environmental conditions. Results will show errors around 1% in the simplest scenario and errors around 4% in the most challenging one, confirming the potentiality of the proposed approaches.

Floating Offshore Wind Turbines (FOWT) can harness the abundant wind resource in deep-water offshore conditions. However, they face challenges in harsh, unsheltered marine environments. The mean hydro- and aerodynamic loads coupled with fluctuating stochastic wind and wave loads contribute to varied failure mechanisms. Therefore, the serviceability, ultimate, and fatigue limit states are vital in ensuring the safety and reliability of FOWT. This paper investigates how specific loads and states drive the design of a spar-type support structure, utilising a computationally efficient frequency-domain model. This approach combines quasi-static aerodynamic and mooring models with a potential-theory-based radiation-diffraction solver. The serviceability criteria concern the platform and tower top displacements and accelerations. The ultimate and fatigue limit states are assessed for the tower base, the waterline section, and the mooring lines, including the effects of yielding under the bending moment and compressive axial load, column buckling, and tension-tension effects in the mooring lines. The full factorial design of experiments is employed to investigate the non-trivial relationships between the limit states and the various features of the support structure. The results demonstrate that the design of the spar platform above the waterline is mainly driven by fatigue, which results from significant dynamic tilt and increased stress concentration at the platform-tower intersection. On the other hand, the catenary mooring lines' design is mainly driven by the requirements of maximum offset (serviceability limit state) and fatigue.

Floating Offshore Wind Turbines (FOWT) can be installed at the sites of the most abundant wind resource. However, the design uncertainties and risks must be reduced to make them economically competitive. The design and optimisation methodologies for FOWT support structures adopted up to date tend to follow a sequential analysis strategy. Since the FOWT system involves multiple distinct, highly coupled disciplines, its analysis and design are challenging. This paper presents an efficient implementation of a coupled model of dynamics in an optimisation process by applying a Multidisciplinary Design Analysis and Optimisation (MDAO) methodology. The coupling effects studied include the interdependence of the mean offset of the platform and the aerodynamic and mooring loads, as well as the velocity of the platform and the viscous damping. The trade-off between the solution accuracy and efficiency for the coupled and uncoupled models was quantified, and a range of iterative solvers were compared. The study showed that the coupling between the platform offset and the mooring and thrust loads has a significant influence on the values of the responses, converging at higher surge and pitch offsets, higher mooring loads, and at lower thrust. These non-conservative results demonstrated the criticality of the two-way coupling between the platform excursion and the mooring loads. Notably, the coupled solution was achieved at a relatively low increase in the total solution time (+16%), due to the high efficiency of Broyden's method.

Floating Offshore Wind Turbines (FOWT) can harness the abundant offshore wind resource at reduced installation requirements. However, a further decrease in the development risks through higher confidence in the design and analysis methods is needed. The dynamic behaviour of FOWT systems is complex due to the strong interactions between the large translational and rotational motions and the diverse loads, which poses a challenge. While the methods to study the FOWT's general responses are well established, there are no methods to describe the highly complex time-dependent rotational motion patterns of FOWT. For a rigid body in general plane motion, an Instantaneous Centre of Rotation (ICR) can be identified as a point at which, at a given moment, the velocity is zero. However, it is common to assume a centre of rotation fixed in space and time, arbitrarily set at the centre of floatation or gravity. Identification of the ICR is crucial as it may lead to better motion reduction methods and can be leveraged to improve the designs. This includes better-informed fairlead placement and the reduction of aerodynamic load variability. In this paper, we propose a two-fold approach for the identification of the ICR: an analytical solution in the initial static equilibrium position, and a time-domain numerical approach for dynamic analysis in regular and irregular waves to understand the motion patterns and ICR sensitivity to environmental conditions. Results show that the ICR of FOWT depends on wave frequency and, at low frequencies, on wave height, due to the nonlinear viscous drag and mooring loads. An unexpected but interesting result is that the surge-heave-pitch coupling introduced by the mooring system leads to a dynamic phenomenon of signal distortion known as ”clipping” in the nonlinear audio signal processing area, which, through the introduction of higher harmonics, is responsible for the ICR sensitivity to motion amplitude.

Meeting climate and air quality targets, while preserving the focus on the reliability and cost-effectiveness of energy, became a central issue for offshore wind turbine engineers. Floating offshore wind turbines, which allow harnessing the large untapped wind resources in deep waters, are highly complex and coupled systems. Subsystem-level optimisations result in suboptimal designs, implying that an integrated design approach is important. Literature saw a few attempts on multidisciplinary design analysis and optimisation of floating wind turbines, with varying results, proving the need for an efficient, and sufficiently accurate, integrated approach. This paper reviews the state-of-the-art approaches to multidisciplinary design analysis and optimisation of floating support structures. The choice of the optimisation framework architecture, support platform design variables, constraints and objective functions are investigated. The techno-economic analysis models are closely examined, focusing on the approaches to achieving the optimum accuracy–efficiency balance. It is shown that the representation of the fully coupled system within the optimisation framework requires the introduction of a more complex multidisciplinary analysis workflow. Methods to increase the efficiency of such frameworks are indicated. Non-conventional support structure configurations can be conceived through the application of more advanced parametrisation schemes, which is feasible together with design space size reduction techniques. The set of design criteria should be extended by operation and maintenance cost, and power production metrics. The main technical limitations of the frameworks adopted so far include the inability to accurately analyse a diverse range of support structure topologies in multiple design load cases within a common framework. The cost approximation models should be extended by the chosen aspects of pre-operational phases, to better explore the benefits of the floating platforms.