This paper proposes a new buck-boost flying-capacitor (FC) converter for the DC-DC stage of an Electric Vehicle (EV) fast charging station. The proposed converter is capable of delivering a wide output range of voltage to charge different battery configurations. The converter has two modes of operation, buck and boost. Thanks to this feature, the proposed converter allows higher efficiency and a wide operating range. The proposed converter is capable of supplying a voltage range from 200 V to 1000 V at its output, which shows the feasibility of occupying the converter inside a charging station that allows charging 400 V and 800 V battery systems. The average efficiency reported is over 97%. It is concluded that the proposed buck-boost FC converter is suitable for modern wide-output EV fast charging applications.

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Increasing the power rating of electric vehicles (EV) fast charging stations to reduce charging times is considered critical to accelerate the adoption of electric vehicles. Besides increasing the power, other drivers pushing the development of EV fast chargers include the improvement of efficiency and reliability. Partial power converters (PPC) have emerged as an interesting option for some of the power converter stages in fast charging stations due to their potential to increase efficiency and power rating. However, some PPCs operate as switched autotransformers by using high frequency (HF) isolation transformers but without providing galvanic isolation. This is a drawback due to cost, size and losses introduced by the transformer. This paper presents a transformerless DC–DC Type I step-up PPC for a DC–DC regulation converter for EV fast charging stations. The proposed converter replaces the transformer commonly used in Type I PPC by an impedance network, resulting in a more efficient, cheaper, and less complex converter option. This concept is verified through simulations and experimentally validated with a laboratory prototype.

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Electromobility has been growing rapidly in recent years, as a result of green and sustainability policies that promote it, but its growth has been hampered by having less autonomy than combustion vehicles, not being able to directly replace them especially in heavy-duty electric vehicles powertrains. The main objective of this work is to propose an improvement to an already implemented Bidirectional Dual-Active-Bridge (DAB) Partial Power Converter (PPC) topology, seeking to boost efficiency by testing different modulations. The modulation study applied to PPC is interesting in order to identify the cases where the RMS current in the transformer is minimized. Results of the study shows that efficiency of the DAB-based PPC can be optimized by using the correct modulation, with a possible maximum efficiency of 99.41% at 6.526 kW.

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This paper proposes a new transformerless partial power converter for the DC-DC stage of a Electric Vehicle (EV) fast charging station. Partial power converters (PPC) are very attractive for this purpose thanks to their high efficiency. Based on this concept, it is proposed a new transformerless PPC using an impedance network instead of the transformer used in classical PPC. The proposed solution allows similar efficiency compared to traditional PPC, but improved power density since no transformer is required. Simulation results show the effectiveness of the proposed converter in both cases of 400V and 800V DC-DC fast charging stations. Efficiency of the proposed converter has been evaluated, and results show high efficiency over a wide range of operation, with a maximum of 98%. It is conclude that the proposed transfromerless partial power converter is suitable for EV fast charging application.

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The increasing power levels handled by electric vehicle (EV) dc fast chargers will impose additional challenges to the switching devices in order to cope with the efficiency requirements. A cost-effective alternative to achieve highly efficient power conversion is through the partial-power conversion concept. This article validates the advantages of a step-down Type II partial-power converter (PPC), based on the phase-shifted full-bridge converter, for EV fast chargers. By exploiting the reduced voltage range of an EV battery pack along with the reduced power ratio for a Type II PPC, an extremely efficient charging process can be achieved. The concept is validated with the development of a 7-kW demonstrator, and hence, realistic efficiency measurements are obtained. Results indicate the effectiveness of charging a battery by merely handling 13.32% of the power provided to it, with a peak efficiency of 99.11%.@en

Currently, more decoupled photovoltaic (PV) systems demonstrate significant advantages in terms of efficiency increasing the competitiveness of the produced energy. This trend has been performed specifically in string and multistring configurations, where DC-DC converters are used to perform more distributed maximum power point tracking (MPPT). However, high variability in PV sources requires wide input voltage range capacity for the DC-DC converter affecting the efficiency of a classical DC-DC converter topology. Serial partial power converters (S-PPC) have drawn the attention in the last years due to its high efficiency processing only a fraction of the total power. In this paper it is proposed a two-stage approach for high efficiency step-up/down performance for a partial power conversion. Compared with the Type 1 or Type 2 step-up/down S-PPC, the proposed converter can operates with wider range of operation and presents higher partiality over the full operating range, leading to a higher global efficiency. Simulations are provided to verify the validity of the proposed two stage approach.

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This paper presents a comparison of buck-boost partial power converters (PPC) for the DC-DC conversion stage of an electrical vehicle (EV) fast charging station. By using a DC-DC buck-boost structure, the proposed fast charger can operate with wide output voltage range. The proposed topology can be used to charge either 400V or 800V batteries. Since the PCC only processes a fraction of the total power, high efficiency is obtained. Two different buck-boost PPC topologies are compared. First structure consider two-quadrant switches in order to obtain bipolar voltage, while the second structure uses an unfolding bridge to change the voltage polarity. Results show that the first solution with two-quadrant switches allows better efficiency. The proposed converter operation is then evaluated for fast charging applications for both 400V and 800V batteries, showing high efficiency up to 99%, making the proposed solution very attractive for fast charging application.

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This paper explores a novel three-port series-partial-power converter structure to enable electric vehicle (EV) fast chargers. Besides handling a fraction of the power being delivered to the battery, the converter provides both step up and step down of its output voltage, hence being able to interface legacy 400-V as well as state-of-the-art 800-V EVs. Compared to existing partial power converters with both buck and boost capability, the proposed three-port structure is shown to be able to operate over a wider range of operation. Simulation results show the effectivness of the proposed converter, reaching 98.65% maximum efficiency. The proposed topology is finally verified to be an interesting alternative for the dc-dc stages in EV charging stations.

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This paper proposes an interleaved partial power converter (PPC) for the DC-DC conversion stage of electric vehicles (EVs) fast charging stations. The proposed converter topology is based on the H-bridge DC-DC converter. PPC allows the converter to process only a fraction of the total power, the rest being bypassed and directly supplied to the load. This increases the converter efficiency, as only a portion of the power goes through the converter, thus increasing its efficiency. The principle of operation of the proposed PPC is theoretically analyzed. Simulations of the behavior of the proposed PPC are provided for the charging of an EV battery. Results show the good behavior of the proposed system. It is in particular verified that the proposed converter only process a fraction of the power around 36% for the entire output power range. Comparison with a classical full power converter is provided showing that the proposed topology leads to a significant improvement in terms of conversion efficiency, from 95.1% to 98.3%.

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