This paper presents and discusses experimental results on the tensile mechanical performance of a newly developed ultra-high performance cementitious material, UHPC, incorporating spent equilibrium catalyst (ECat), a waste generated by the oil refinery industry, as a supplementary cementitious material. The results are compared to a previously developed conventional UHPC. The influence of ECat on the heat of hydration in UHPC is evaluated by isothermal calorimeter under a constant temperature of 20 ℃. To determine the evolution of the tensile behaviour with time, a series of uniaxial tensile tests are performed on the specimens at different ages, i.e. 1, 3, 7, 28 and 91 days after casting. Afterwards, the fibre to matrix interfacial bond properties were characterized by executing a series of single fibre pullout tests at the age of 28 days on the steel fibres embedded in UHPCs with 0°, 30° and 60° orientation angles. The results confirmed the adequate performance of the new developed UHPC for the structural application.@en

The suitability of a recently developed ultra-high performance fibre reinforced cementitious composite (UHPFRC) incorporating Spent Equilibrium Catalyst, ECat, for structural applications is investigated through a systematic multi-level investigation across micro, meso and composite levels. Scanning electron microscopy, isothermal calorimetry, thermogravimetric analysis, and mercury intrusion porosimetry tests were performed to evaluate the microstructure of the composite. At the meso-level, the mechanical properties of fibre to matrix ITZ were characterised by single fibre pullout tests on fibres embedded with various fibre orientation angles. At the composite level, specimens with 3% fibre content and different fibre orientation profiles were prepared to determine uniaxial tensile behaviour. The relation between the tensile fracture parameters and fibre structure parameter was assessed. In each level, the results are compared to a conventional ternary UHPFRC mixture and point towards the suitability of the newly developed mixture for structural applications.@en

Strengthening existing reinforced concrete (RC) flat slabs by casting a thin layer of ultra-high performance fibre-reinforced cementitious composite (UHPFRC) over the top surface constitutes an efficient solution for significant durability and flexural capacity enhancements. Previous research has shown that also the punching shear capacity can be substantially increased. However, the existing experimental evidence is still limited and does not allow a systematic evaluation of the influence of the governing parameters. In the present work, eight slabs without transverse reinforcement were tested up to punching shear failure. The following parameters were studied: the contribution of the UHPFRC overlay with and without reinforcement bars, the shape of the column (square or rectangular), the effect of the reinforcement ratio in the existing slab, the eccentricity of the punching force and the material of the strengthening layer (UHPFRC or ordinary RC). The height of the RC substrate and UHPFRC layer thickness were kept constant at 180 mm and 40 mm, respectively. The results confirm the significant contribution of the UHPFRC layer to the punching shear strength. The experimental failure loads are compared to the predictions provided by a composite failure criterion based on the Critical Shear Crack Theory and taking into account the contribution of the UHPFRC layer. Good agreement was obtained with the model being capable of reproducing the effect of all the studied variables.@en

A simple model is proposed to predict the uniaxial tensile behaviour of ultra-high performance fibre-reinforced cementitious composites (UHPFRC) based on a meso-level description of the involved mechanics. The model relies on quantifiable material properties of the both matrix and fibres, on basic information concerning the fibre structure (such as fibre volumetric fraction, fibre orientation and geometry) and on three model parameters. Pullout tests on short fibres embedded in ultra-high performance cementitious matrix with different orientation angles and embedded lengths were developed for estimating the representative value of the average fibre-to-matrix bond-strength to be adopted, as well as for defining the fibre efficiency function describing the effects of fibre orientation on the pullout force. The model performance is validated against a series of uniaxial tensile tests on UHPFRC specimens covering a wide range of tensile behaviours. It is shown that the tensile response of UHPFRC can be well reproduced both in the hardening and softening stages with a single set of model parameters, and for a significant range of fibre contents and orientation profiles.@en

Fibre-reinforced cementitious materials represent one of the most significant developments in the field of concrete technology of the last decades. The improved performance of this new class of materials (in terms of workability, compressive strength, flexural/tensile behaviour and/or durability) allows rethinking several of the existing structural solutions. This paper describes research on high-performance fibre reinforced concrete (HPFRC) to be used at the slab-column connection zones of flat slabs, in order to improve its punching shear resistance. Design of Experiments (DoE) approach was used to design HPFRC paste and aggregate particle phases. As such, a central composite design was carried out to mathematically model the influence of mixture parameters and their coupled effects on deformability, viscosity and compressive strength. After that, a numerical optimization technique was applied to the derived models to select the best mixture, which simultaneously, maximizes aggregates content and allows achieving a compressive strength of 90–120 MPa, while maintaining self-compactability (SF1 + VS2), incorporating 1% steel fibres content.@en

The current paper analyses the mechanical and fracture behaviour of a High-Performance Fibre Reinforced Concrete (HPFRC). An HPFRC was developed in a previous stage aiming to simultaneously, maximise aggregates content, achieve a compressive strength of 90–120 MPa and maintaining self-compactability (SF1+VS2). The benefits of fibres hybridisation (using fibres with lengths of 13, 35 and 60 mm) on flexural strength are investigated using the wedge-splitting test, in order to achieve the highest performance while keeping a relatively low fibre content. The final selected mixture was characterised in terms of workability, compressive strength and modulus of elasticity. Six notched prismatic specimens were subjected to three-point bending tests, according to EN 14651, for classification according to the MC2010. Based on the bending tests data, the simplified linear characteristic tensile stress vs. crack opening displacement relationship of the HPFRC was evaluated according to MC2010 and two other analytical approaches available in the literature.@en

This paper provides an overview of the use of the magnetic NDT method for estimating the fibre content, and fibre orientation and efficiency factors in thin UHPFRC elements/layers, along any two orthogonal directions. These parameters are of utmost importance for predicting the post-cracking tensile strength in the directions of interest. After establishing meaningful correlations at the lab-specimen scale, this NDT method can be effectively implemented into quality control protocols at the industrial production scale. The current study critically addresses the influence of key factors associated with using this NDT method in practice and provides recommendations for its efficient implementation.@en

Strengthening existing reinforced concrete (RC) beams and slabs using a thin layer of ultra-high performance fibre reinforced cementitious composites (UHPFRC), plain (U) or reinforced (RU) with ordinary steel bars, has been shown to be a very effective way of increasing the flexural capacity in hogging moment regions. However, as the increase in the flexural strength can be very significant, the shear strength of the composite RC-RU or RC-U elements may govern the capacity of the strengthened element and must be conveniently assessed to provide suitable design recommendations. In this regard, the available experimental evidence concerning the shear strength of beams (or one-way shear strength for slabs) is relatively limited. In this work, the results of an experimental campaign are presented where the influence of important parameters was systematically evaluated, namely the reinforcement ratios in the original RC beam and the new UHPFRC layer, the size effect, the thickness of the UHPFRC layer and the sign of the being moment - hogging or sagging - changing the state of stress in the UHPFRC layer from tensile to compressive. The structural behaviour is discussed, and an analytical approach for calculating the shear strength is evaluated.@en

The tensile response of ultra-high performance fibre-reinforced composites (UHPFRC) is decisive in many applications and depends on the steel fibre content and orientation. These vary troughout the structural element and may differ from those in the laboratory specimens used to characterize the material behaviour. This work presents the developments on a non-destructive test method based on the measurement of the magnetic inductance, substantiating its use for the determination of the fibre content and orientation in thin UHPFRC elements and allowing the estimation of the directionally dependent post-cracking tensile strength of the material in the structure. Starting from a probabilistic description of the fibre orientation, an existing physical model of the magnetic circuit composed of a U-shaped inductor and the composite is generalized and is used to derive the relations between the magnetic inductance measurements, the fibre volumetric fraction and the fibre orientation factor. A second-order tensor approximation of the relative magnetic permeability of the composite is proposed to determine the in-plane fibre orientation factor along any direction based on any three non-collinear measurements. Experimental evidence is presented supporting the theoretical developments. The factors that may affect the measurements are experimentally quantified. The paper concludes with an application example.@en

The tensile response of ultra-high performance fibre-reinforced composites (UHPFRC) is decisive in many applications and depends on the steel fibre content and orientation. These vary troughout the structural element and may differ from those in the laboratory specimens used to characterize the material behaviour. This work presents the developments on a non-destructive test method based on the measurement of the magnetic inductance, substantiating its use for the determination of the fibre content and orientation in thin UHPFRC elements and allowing the estimation of the directionally dependent post-cracking tensile strength of the material in the structure. Starting from a probabilistic description of the fibre orientation, an existing physical model of the magnetic circuit composed of a U-shaped inductor and the composite is generalized and is used to derive the relations between the magnetic inductance measurements, the fibre volumetric fraction and the fibre orientation factor. A second-order tensor approximation of the relative magnetic permeability of the composite is proposed to determine the in-plane fibre orientation factor along any direction based on any three non-collinear measurements. Experimental evidence is presented supporting the theoretical developments. The factors that may affect the measurements are experimentally quantified. The paper concludes with an application example.@en

The tensile behaviour of Ultra-High Performance Fibre Reinforced Cementitious Composites (UHPFRC) is decisive in many structural applications. A non-destructive test method (NDT) based on the magnetic properties of the steel fibres is used to determine suitable fibre content and orientation parameters. These parameters are employed in a constitutive model providing the corresponding directional dependent tensile response, which varies throughout the structure. This information is then provided to the mechanical model of the beams used to simulate the four point bending tests (FPBT). The resulting numerical F-d curves and crack patterns are confronted with those from experimental tests with a good match being generally attained.@en