The use of building insulation materials is an effective measure to reduce building energy consumption. To improve the sustainability of insulation materials, desert sand (DS) was used to replace part of the binder, and rice husk ash (RHA) was incorporated to further improve the performance of foamed concrete. The fresh properties, strengths, thermal properties and thermal insulation function of DS-based foamed concrete (DSFC) were systematically investigated. The use of DS and RHA to replace part of Portland cement (PC) and fly ash reduces the flowability of the mixture when the water/binder (PC, fly ash, DS and RHA) ratio is constant. Although the incorporation of DS into foamed concrete increases its density and thermal conductivity, it improves the volume stability of the sample. The strength of specimen with DS decreases due to the low reactivity of DS, which also reduces the content of hydration products. Further incorporation of RHA not only improves the matrix strength by increasing the C-S-H content but also improves the pore structure of the DSFC by increasing the yield stress of the paste. The joint application of DS and RHA effectively reduces the heat storage coefficient and thermal inertia index of DSFC, which is beneficial to improve the thermal insulation capacity of buildings and reduce energy consumption. Incorporating DS and RHA can effectively improve the environmental and economic benefits of the foamed mixture, and the unit strength cost and carbon emission per cubic meter of the 5%–10% RHA-modified samples are reduced by 20.3%–39.1% and 20.2%–38.9%, respectively, compared with the DS35. This research provides a new approach and theoretical basis for building energy saving and external wall insulation.

Crystalline admixture (CA) is an effective self-healing agent for mortar. However, the effects of crack parameters (i.e. crack width and cracking age) and the service environment on the self-healing behavior of CA-containing mortar are not well understood. Herein, the self-healing behavior of mortar containing a self-developed CA was assessed by testing strength recovery, impermeability recovery, and crack closure in pre-cracked specimens. Three initial crack widths (0.2, 0.3, and 0.4 mm), five cracking ages (3, 7, 14, 28, and 56 days), and four external exposure conditions (humidity chamber, air exposure, water immersion, and wet-dry cycles) are investigated. Furthermore, the influence of different external conditions on the healing products at the region of crack and the pore structure of hardened paste containing CA are studied. The results show that adding 4.54% CA into mortar allows rapid healing of 300 μm-wide cracks. Although wider cracks (400 μm) are more difficult to heal, the sorptivity coefficients of the mortars with 400 μm-wide cracks after healing decrease. When the cracks are produced at an earlier age, the pre-cracked specimens have higher recovery ratios of strength and impermeability after healing, and the specimens pe-cracked at a later age still have acceptable compressive strengths after healing. The analysis shows that the strengths and impermeabilities of pre-cracked mortars containing CA exposed to the four external conditions are all recovered. The best self-healing performance is observed for the specimens exposed to water immersion and wet-dry cycles conditions. Somewhat less good self-healing was observed in the specimens exposed to humid chamber condition, while the worst self-healing performance was in the specimens exposed to air exposure condition. This study provides a theoretical basis for the application of novel CAs in cement-based materials.

High-strength engineered cementitious composites (ECC) typically require higher cement content, which is negative from the sustainability point of view. To alleviate this problem, herein a low-cost and eco-friendly high-strength ECC (with a compressive strength of over 100 MPa) was developed, and diatomite was used to replace a small amount of cement. An appropriate amount of diatomite was found to improve the compressive strength, tensile strength and first cracking strength of ECC, but at the expense of part of the strain capacity (still all higher than 2.9%). Furthermore, the high pozzolanic activity and specific surface area of diatomite also increased the autogenous shrinkage, but reduced the drying shrinkage of ECC due to its internal curing effect. The incorporation of diatomite improved the pore structure of ECC, consumed more Ca(OH)_2, and enhanced the hydration degree of the mixture. In the end, the economic and environmental benefits of diatomite-modified ECC were also evaluated, and the cost, non-renewable energy demand, and global warming potential of ECC with 3% diatomite were reduced compared to plain ECC by 12.9, 15.1, and 13.3%, respectively. The developed high-strength ECC is therefore a low-cost and eco-friendly alternative to the traditional one.