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B. Šavija

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211 records found

Journal article (2026) - Minfei Liang, Yong Fang, Wenqi Guo, Chuan He, Erik Schlangen, Branko Šavija, Sonia Contera
This study presents an integrated finite-element–machine-learning framework for predicting early-age stress evolution in concrete materials/structures by combining an enhanced thermo-chemo-mechanical (TCM) model, deep sequential learning (DSL), and active learning (AL). The proposed TCM model incorporates experimentally informed viscoelasticity, a stable exponential creep–relaxation conversion, and an efficient exponential algorithm for the Maxwell-chain formulation in finite element analysis, which is further validated by a temperature stress testing machine. This model generates high-fidelity stress–time data across diverse mixtures, temperatures, and structural configurations. These simulations are used to train a Gated Recurrent Unit with Monte Carlo Dropout (GRU-MCD) model, whose predictive performance surpasses conventional point-wise approaches such as Light Gradient Boosting Machine and Gaussian Process Regression, yielding higher accuracy with reduced overfitting. The AL strategy further enhances efficiency by enabling the GRU-MCD model to achieve the accuracy of ∼900 Latin Hypercube samples using only ∼200 samples selected by active learning. Although demonstrated on a wall–base structure, the proposed framework is general and applicable to other cementitious material or structural systems, providing an effective tool for cracking-risk evaluation, reliability analysis, and the design of low-carbon concrete structures. ...
Book chapter (2026) - Jinbao Xie, Branko Šavija
Auxetic cementitious cellular composites (ACCCs) exhibit promising mechanical properties under static loading conditions, including high fracture resistance and effective energy dissipation. However, their performance under impact loading remains largely unexplored. In this study, two ACCCs—designated P25 and P50—featuring different aspect ratios were designed using additive manufacturing (AM)-assisted casting and evaluated under low-velocity impacts using a Schmidt hammer with consistent impact energy. Impact resistance was assessed based on energy absorption, localized damage, crack propagation, and peak reaction force. In addition to single-impact testing, multiple impacts were applied until specimen failure, with performance compared against a reference specimen incorporating circular holes. Strain distribution during impact was captured using Digital Image Correlation (DIC) with a high-speed camera. A numerical model accounting for strain rate effects was developed to simulate the impact behavior of the ACCCs. The results reveal that the ACCCs significantly outperformed the reference design in terms of impact resistance, showing reduced localized damage, increased contact stiffness, and enhanced energy absorption under multiple impacts. This improved performance is attributed to the auxetic behavior, which pulls more material into the impact zone, enhancing energy dispersion and minimizing localized damage, thereby preserving the overall structural integrity. Among the two designs, P50 demonstrated superior impact resistance due to its enhanced auxetic behavior, which engages more ligaments in energy dissipation and further reduces localized damage. Given the widespread availability of cementitious materials, this study highlights the potential of ACCCs as lightweight, high-performance protective structural materials for impact mitigation in infrastructure applications. ...
Journal article (2026) - Adrian Chajec, Branko Šavija
The inherent lack of reactivity of typical quarry wastes significantly limits their potential application in cementitious composites. In this study, two-steps mechanochemical activation of granite powder waste (GP) combined with CO2 mineralisation was employed to prepare mineralised granite powder (MGP). In addition to standard tests (slump spread, setting time, volume density, specific surface area (SSA) compressive and flexural strength, sulphate attack, and freeze-thaw resistance), the study also used X-ray diffraction (XRD), thermogravimetry (TGA), microcalorimetry, reactivity test (R3) and micro-computed tomography (µCT). It was observed that MGP had a rougher surface, and its SSA increased by 30.4% compared to GP. The relative strength of MGP increased by 10% compared to GP (R3 test). MGP caused a change in the hydration kinetics of cement, accelerating the setting time (by up to 26.9% initial and 32.4% final) and released more heat (by 6.7%) than GP-modified pastes. TGA indicated more bound water in MGP-modified pastes (approx. 3%) compared to GP, and µCT revealed that the microstructure of MGP-modified pastes was less porous and more homogeneous compared to GP-modified pastes. The paper presents a sustainable way of changing the inert mineral waste (GP) into a multi-functional additive for modern cementitious systems, which will improve its properties, increase durability and reduce the environmental footprint. The limitation of the work is the observed effect of a more than 10% reduction in the slump spread of fresh paste, which may require a higher content of plasticizer. ...
This study systematically investigates the role of lattice–matrix stiffness contrast in governing confinement and mechanical performance of cementitious composites reinforced by 3D-printed auxetic (negative Poisson's ratio) lattices. Through combined compression testing, numerical simulations, and representative volume element (RVE) analysis, the mechanistic link between stiffness ratio and macroscopic response is established. The results demonstrate that sufficient stiffness contrast is a prerequisite for activating auxetic-induced confinement, enabling the translation of lattice lateral contraction into effective confinement on the cementitious matrix. Auxetic cementitious composites with 3D-printed steel lattice achieved a compressive strength exceeding 80 MPa (nearly 300% higher than plain mortar and polymer lattice reinforced composites). The specific energy absorption was 90% greater than the theoretical sum of the steel lattice and matrix, owing to the strong confinement and synergy enabled by the stiffness contrast. In contrast, polymer lattice reinforced composites, despite possessing the same geometry and similar negative Poisson's ratios, exhibited limited confinement efficiency as the low stiffness suppressed the transfer of auxetic deformation to matrix. RVE analyses revealed that the stiffness contrast between the lattice and matrix governs the mesoscale confinement behavior, which in turn influences the macroscopic strength, ductility, and energy dissipation capacity of auxetic cementitious composites. These findings establish stiffness contrast as the governing design parameter for auxetic cementitious composites and provide a basis for tailoring architected cementitious composites. ...
Journal article (2026) - Minfei Liang, Yong Fang, Yidong Gan, Wenqi Guo, Chuan He, Sonia Contera, Erik Schlangen, Branko Šavija
This study presents an experimentally informed coupled creep–damage modelling framework for the time-dependent micromechanical behaviour of hardened cement paste. Using realistic microstructures, a viscoelastic formulation solved by an exponential algorithm, and a continuum damage model, the framework consistently captures microscale creep, creep recovery, and strain-rate-dependent response. The results show that microstructural discretization strongly affects predictions: coarse discretizations underestimate porosity and overestimate hydration, leading to overpredicted stiffness and strength. The model reproduces measured flexural strength, elastic modulus, and the observed brittle failure. Low-stress creep and recovery are predicted accurately, with high recovery ratios indicating predominantly linear creep. The calibrated HD-CSH/ LD-CSH creep modulus ratio is consistent with experimental insights, supporting that calcium hydroxide increases the creep modulus of CSH. Strain-rate effects are also captured: slower loading allows more creep and earlier damage in weaker phases, while faster loading drives damage into stronger phases, yielding higher apparent stiffness and strength with more pronounced damage patterns. Overall, the framework provides a physically consistent basis for studying microscale creep–damage interactions. Future work will incorporate temperature and moisture effects and extend the approach to multiscale simulations of long-term concrete behavior under realistic environments. ...
The use of Additive Manufacturing (AM) to create reinforcements for cementitious composites has become a popular research topic in recent years. One illustrative example is the integration of 3D-printed auxetic reinforcements into cementitious matrices, which exhibit superior energy absorption due to their negative Poisson's ratio. This presents the opportunity to tailor the Poisson's ratio of reinforcements to align with local stress distributions and enhance structural efficiency. In this study, Tailored Poisson's Ratio-reinforcements (TPR) were proposed, characterized by a linear gradient of Poisson's ratios along the height of the reinforcement to accommodate varying stress profiles within beams. Specifically, the top chords of TPR exhibit negative Poisson's ratios (auxetic), undergoing lateral contraction under compression and providing confinement to the surrounded matrix. Conversely, the bottom chords possess positive Poisson's ratios, contributing to lateral contraction under tension. These lateral deformations cause a shift in the principal stress state of the confined matrix, extending the loading path in stress space and actively delaying failure. Three novel Tailored Poisson's Ratio-reinforced Cementitious Composite (TPRCC) designs are developed and tested under four-point bending in this study. Experimental recordings indicate increases in load capacity and toughness of up to 191% and 6900% with respect to plain mortar, respectively. ...
Journal article (2026) - Jinbao Xie, Yading Xu, Zhaozheng Meng, Minfei Liang, Wen Zhou, Yubao Zhou, Chen Liu, Erik Schlangen, Branko Šavija
Auxetic cementitious cellular composites (ACCCs) offer high deformability that is attractive for mechanical energy harvesting when integrated with flexible piezoelectric materials. However, the intrinsic brittleness of cement-based materials and the complex coupling between auxetic geometry and damage evolution hinder the efficient design of ACCC energy harvesters. This study proposes a novel learning-driven design framework that, for the first time, integrates a physics-based energy harvesting model with Bayesian Optimization (BO) to directly optimize the recoverable hinge-like strain capacity of ACCCs for enhanced electrical output. The optimization maximizes the voltage generated by piezoelectric materials bonded at hinge regions, while using constraints to prevent splitting failure and non-auxetic behavior under compression. The energy harvesting model combines the concrete damage plasticity (CDP) model for pre-compression damage with a secondary elastic model for cyclic loading, enabling prediction of recoverable strain in generalized ACCC geometries. The learning-driven approach proved far more efficient than random generation in identifying optimal ACCC configurations. Experimental validation of the optimized design achieved a peak-to-peak voltage of nearly 15.0 V per cycle, about 2.7 times higher than a reference design. This study provides a learning-driven approach to designing enhanced compliant auxetic cementitious energy harvesters for smart infrastructure applications. ...
Review (2025) - Zhi hai He, Wen qiang Zhai, Jin yan Shi, Cheng Du, Ruo miao Sun, Çağlar Yalçınkaya, Branko Šavija
Cement-based materials (CBMs) are multiscale composites whose macroscopic properties largely depend on their micro/nanoscale features. Micro and nanomechanical properties of CBMs are typically characterized using local techniques such as nanoindentation. Compared with nanoindentation, the nanoscratch allows for continuous measurement of CBMs to acquire more comprehensive and reliable nanomechanical information, which has provided a powerful tool for the characterization of CBMs at nanoscale. However, previous reviews on the application of nanoscratch in CBMs are relatively scarce and lack detailed guidance regarding specimen preparation methods and the testing procedure. This review presents a detailed discussion of specimen preparation procedures and requirements, measurements, and data analysis methods for nanoscratch testing applied to CBMs. Then, the nanomechanical properties derived from nanoscratch tests, including hardness, friction coefficient, elastic recovery ratio and fracture properties, have been summarized and discussed. Furthermore, the current uses of nanoscratch technique in CBMs, including characterization of nanoscale micorstructure, interface, tribological features, and fracture properties, are elaborated. On the nanoscale, the nanomechanical properties are employed for phase identification and to obtain the corresponding volume fractions. In addition, nanoscratch is widely utilized to identify the width, hardness, and fracture toughness of the interfacial transition zones, and to distinguish the interface between unreacted phases and hydration products. The combination of nanoscratch and other advanced techniques, such as atomic force microscopy, backscattered electron imaging, and acoustic emission to characterize the nanoscale micorstructures of CBMs is further discussed, which contributes to improving the accuracy of nanoscratch test results and broadens their applicability. In addition, some perspectives on testing methods, data analysis, and multifunctional applications of nanoindentation technology are proposed. This review aims to assist researchers in developing robust and reliable protocols for nanoscratch testing, thereby advancing the deeper understanding of the nanoscale features of CBMs. ...
This paper aims to improve the activity of high-calcium fly ash (FA) by using a wet carbonation treatment process. The results indicated that carbonation products, i.e. calcite, were attached to the surface of FA, which accelerated cement hydration primarily at the early stage. Significant improvement of early age strength and a decrease in setting time were therefore found in blended cement. Additionally, carbonation significantly reduced the amount of free calcium oxide (f-CaO) in FA, increasing its volume stability. Krstulovic-Dabic model was used to simulate the hydration process of blended paste, and the distribution of pore sizes and hydration products were also measured. Together with the filler effect of nano-sized calcite, the formation of carboaluminate phases refined the pore structure of blended paste. Furthermore, the amounts and mechanical properties of outer hydration products in blended paste increased. ...
Journal article (2025) - Hongzhi Zhang, Quping Liang, Mingyang Shao, Nengdong Jiang, Wenqiang Ma, Zhi Ge, Branko Šavija
Circulating fluidized bed fly ash (CFBFA) is a by-product from the combustion in circulating fluidized bed boiler in power plants. Herein, to resourcefully utilize CFBFA and reduce cement consumption, the CFBFA was ground (GCFBFA) and used to prepare low-carbon lightweight foamed concrete (LFC) for subgrade filling. The effect of GCFBFA substitution ratio on the blended cement binder and LFC was investigated. It was found that incorporation of 30 wt% GCFBFA stimulated cement hydration and produced more hydration products including C-S-H and AFt, thus enhancing the performance of binder. For LFC, GCFBFA improved the stability of fresh LFC slurry and the air-void structure by increasing the rheological properties of binder, thus improving the mechanical properties and durability including water stability and freeze-thaw resistance. The extension of setting time and reduction in hydration heat due to GCFBFA can be beneficial for transportation and massive construction. For subgrade filling, the GCFBFA content is limited to 50 wt% for LFC with wet density of 600 kg/m3 (D600) and up to 70 wt% for D700 and D800. Life cycle assessment (LCA) showed that a reduction of 52.3% in global warming potential and 43.2% in total cumulative energy consumption for the production of LFC was achieved when GCFBFA replaced 70% of cement. ...
Journal article (2025) - Zhi Ge, Haomeng Song, Jinlong Wang, Zhong Wang, Hanming Zhang, Hongzhi Zhang, Branko Šavija
This paper aims at enhancing tensile properties of strain-hardening alkali-activated composite (SHAAC) by using a flow-induced casting approach. Ca(OH)2-activated ground granulated blast-furnace slag (GGBS) was used as binder material and viscosity modifying admixture (VMA) was applied to adjust the rheology. Combined X-ray computed tomography (X-CT) scanning and image analysis were proposed to obtain the spatial distribution of polyvinyl alcohol (PVA) fibers in hardened SHAAC prepared with various VMA dosages using different (i.e. conventional and flow-induced) casting approaches. The results revealed optimal rheological properties (yield stress of 192 Pa, plastic viscosity of 17.6 Pa·s) of paste for fiber distribution and alignment. The SHAAC with fiber distribution and orientation factors of 0.91 and 0.83 was prepared using the flow-induced casting approach with a WMA dosage of 1.0 %. Its ultimate tensile stress and tensile strain capacity reached 6.1 MPa and 5.5 %, respectively, which was 37 % and 36 %, more than the conventionally cast SHAAC. In the end, an empirical equation for ultimate tensile strength and strain capacity prediction with high determination coefficient was proposed based on fiber distribution, orientation, and porosity. ...
Journal article (2025) - Hongzhi Zhang, Shuai Song, Nengdong Jiang, Yujie Feng, Jin Qin, Zhi Ge, Branko Šavija
This study investigates the influence of the deformability and fracture energy of the constituent material on the compressive response of auxetic cellular composites, using the finite element method (FEM) in ABAQUS/Explicit (version 2019). Four constitutive models were implemented: elastic-brittle, ideal elastic-plastic, strain-hardening, and strain-softening. The unit cell model was validated numerically against a larger 4 × 4 cellular structure and experimentally using strain-hardening cementitious composites with various deformability. Results show that auxetic behavior is unattainable with elastic-brittle constituent materials. For ideal elastic-plastic and strain-hardening materials, increasing the deformability and/or fracture energy leads to a larger critical strain, defined as the strain at which Poisson's ratio recovers from negative to zero under compression. Conversely, strain-softening materials exhibit the opposite trend. For structures comprising three ductile constituents, both load-bearing capacity and energy absorption performance improve with enhanced material properties, most notably for the strain-hardening material. However, a key finding is that increasing the deformability or fracture energy of the constituent material causes a significant reduction in the ratio of energy absorption of the structure to that of its constituent material. This indicates that merely enhancing the deformability and fracture energy of the constituent material does not guarantee improved energy absorption of cellular composites, demonstrating that optimal design of cellular composites requires a synergistic balance between the material and structure, rather than solely maximizing material properties. These insights provide critical guidance for designing high-performance auxetic cellular composites. ...

Interlocking architecture for improved toughness

Concrete-to-concrete interfaces are brittle and reinforced with steel to ensure force transfer and provide ductility. Recent research in ceramics and polymers shows that by implementing intricate interlocking geometries, named bistable interlocks, toughness can be added to inherently brittle materials and their connections. In this research, the “bistable interlock” concept is applied to cementitious materials (strain-hardening cementitious composites, SHCC) offering a novel approach to increase the toughness of concrete interfaces. A bistable interlock mechanism is achieved by geometrically designing double-radii surface morphologies that can lock into two hardening positions under tensile loads and is combined with material hardening interlock of SHCC. The investigation focused on the effects of interface shape (straight vs. curved) and geometric characteristics (key length and diameter of interface keys), and interface treatments (as-cast, lubricated, and prefabricated). The findings highlight the critical role of interface treatment. Specimens with an untreated, strong interface were unable to activate bistable behavior, primarily failing due to key rupture. Lubricated interfaces facilitated key pullout, demonstrating in curved specimens up to 80% higher energy absorption compared to untreated specimens. The tensile strength of the architectured interface reached about 30% of the SHCC strength, whereas its deformation capacity was doubled. These results underscore the potential for customized, tough connections and their application in the design of precast concrete components. ...
Journal article (2025) - Minfei Liang, Kun Feng, Shan He, Yidong Gan, Yu Zhang, Erik Schlangen, Branko Šavija
The microstructure of cement paste determines the overall performance of concrete and therefore obtaining the microstructure is an essential step in concrete studies. Traditional methods to obtain the microstructure, such as scanning electron microscopy (SEM) and X-ray computed tomography (XCT), are time-consuming and expensive. Herein we propose using Denoising Diffusion Probabilistic Models (DDPM) to synthesize realistic microstructures of cement paste. A DDPM with a U-Net architecture is employed to generate high-fidelity microstructure images that closely resemble those derived from SEM. The synthesized images are subjected to comprehensive image analysis, phase segmentation, and micromechanical analysis to validate their accuracy. Findings demonstrate that DDPM-generated microstructures not only visually match the original microstructures but also exhibit similar greyscale statistics, phase assemblage, phase connectivity, and micromechanical properties. This approach offers a cost-effective and efficient alternative for generating microstructure data, facilitating advanced multiscale computational studies of cement paste properties. ...
Journal article (2025) - Liang yu Tong, Branko Šavija, Mingzhong Zhang, Qing Xiang Xiong, Qing feng Liu
When serving in the marine environment, reinforced concrete structures are prone to be attacked by chloride ingress, which generally co-occurs with varying humidity and temperature changes. Therefore, considering the interaction between moisture transport and heat transfer, and their individual and coupling effects on chloride transport, this paper presents a novel numerical modelling framework for chloride penetration in concrete under different environmental conditions. In this framework, a novel thermal conductivity model and temperature-depended chloride binding isotherms are also developed, considering the heterogeneous characteristics of concrete. The proposed model is validated against a series of experimental data. By assuming the cyclic humidity and temperature boundary conditions as trigonometric type, this study further discusses the effect of average value, amplitude value and period length of cyclic environmental changes on the chloride transport in concrete. The results indicate that variation in humidity and temperature averages can alter the peak values of chloride content but have less effect on the chloride penetration depth. However, the increased humidity amplitude could significantly promote both the peaks and the penetration depths due to intensive chloride convection caused by moisture transport. This paper is supposed to provide a better understanding of chloride penetration in concrete under a realistic engineering environment. ...
Auxetic cementitious cellular composites (ACCCs) exhibit hinge-type recoverable deformation during auxetic behavior phase, a rare pseudo-elastic property in cementitious materials. However, their low load-bearing capacity during this phase restricts their use in high-load applications. This study developed ACCCs using strain-hardening cementitious composites (SHCCs) with short (SHCC-SS) and long (SHCC-LS) softening tails, fabricated by additive manufacturing-assisted casting. Uniaxial compression tests employing Digital Image Correlation (DIC) evaluated their compressive behavior, peak strength, Poisson's ratio variation, and energy dissipation. Cyclic tests after pre-compression assessed their recoverable deformation resilience, with fiber bridging at joint cracks examined using digital optical microscope. Results were compared to a reference using fiber-reinforced cementitious materials with strain softening (SS). Compared to the reference (SS), ACCCs using SHCC mixtures exhibit superior load-bearing capacity and stable auxetic behavior under compression. After self-contact, they maintain a negative Poisson's ratio up to a considerably high compressive strain, preventing splitting failure and preserving structural integrity. This is because incorporating SHCC enables greater joint rotation by promoting multiple cracks with strain hardening, which delays primary crack formation and reduces its opening. During cyclic tests, P1-shaped ACCCs with SHCC-LS and SHCC-SS enhance the elasticity modulus of recoverable deformation by 4.8 and 3.0 times, respectively, compared to SS. SHCC-LS outperforms SHCC-SS in compressive resilience due to its prolonged softening tail, which improves fiber bridging in primary cracks and increases rotational stiffness in hinge joints. SHCC mixtures with initial strain hardening and extended softening enable scalable design of advanced auxetic cementitious materials across various load levels. ...
This study develops a novel class of 3D-printed auxetic lattice reinforced foamed cementitious composites, aimed at overcoming the brittleness and low strength of conventional foamed cement while maintaining lightweight characteristic. Polymeric auxetic lattices (mechanical metamaterials with negative Poisson's ratio) were 3D printed and embedded in foamed cement matrix. Static and cyclic compression tests were conducted to evaluate load-bearing capacity, energy absorption, and failure mechanisms. X-ray computed tomography (CT) analysis was performed to examine interfacial behavior between the lattice and cement matrix. Results indicate that 3D auxetic lattices significantly enhance strength and ductility through multidirectional lateral confinement, where the energy absorption increased by up to 2.8 times compared to unreinforced foamed cement at a density of 550 kg/m3. Specifically, the 3D auxetic lattices reinforced composites showed pronounced resilience under cyclic loading, exhibiting gradual and ductile damage evolution while sustaining performance beyond 700 cycles. In comparison, 2D auxetic lattices which provide negative Poisson's ratio only in-plane are less effective in reinforcing foamed cement matrix. Additionally, although non-auxetic lattice increased load-carrying capacity to some degree, the corresponding composites structure showed localized shear failure and premature structural degradation under cyclic loading. Overall, the active reinforcement effect of auxetic lattices enables the development of advanced foamed cementitious composites for impact mitigation, blast protection, and buoyant components requiring energy absorption and repeated-load resilience. ...
Journal article (2025) - Minfei Liang, Kun Feng, Jinbao Xie, Yuyang Wei, Sonia Contera, Erik Schlangen, Branko Šavija
Portland cement paste has a highly heterogenous evolving microstructure that complicates the development of stronger and greener cementitious materials. Microstructure is the fundamental input of multiscale studies on material behaviors. Herein, we propose a conditional generative AI framework for synthesizing high-fidelity 3D microstructures of hydrating cement paste (1–28 days) with varying water-to-cement ratios and Blaine fineness values. A latent diffusion transformer, operating within a compact two-stage latent space derived via a vector quantized variational autoencoder, efficiently captures and reproduces experimentally measured microstructural patterns. Statistical analyses confirm strong consistency in grey value distributions, micromechanical properties, hydration phase evolution, and particle size distributions, with only minor boundary-related discrepancies. Validation using a pretrained classifier further corroborates the fidelity of generated microstructures. This approach provides a robust tool for realistic cement paste microstructure generation, supporting multiscale modeling and advancing the design of sustainable cementitious materials. ...
Auxetic cementitious cellular composites (ACCCs) possess advantageous mechanical properties in static tests, such as high fracture resistance and efficient energy dissipation. However, little attention has been given to understanding the impact resistance of ACCCs. In this study, two typical elliptical-shaped ACCC specimens, P25 and P50, were designed with major axis lengths increased by 25 % and 50 %, respectively, compared to the reference P0 with circular holes. The specimens were architected through additive manufacturing (AM) assisted casting, and subjected to low-velocity impacts from Schmidt hammer with a consistent initial impact energy. Their impact resistance was assessed based on impact responses, including rebound value, absorption energy, localized damage in the impact zone, crack propagation, and peak reaction force during impact. Besides single impact tests, multiple impact tests were conducted until specimens failed. Their impact results were compared with those of the reference (P0). A high-speed camera was further used for Digital Image Correlation (DIC) to analyze strain distribution of the specimens during the brief impact period. Furthermore, a numerical model considering strain rate effects was developed to simulate the impact behavior of ACCCs, demonstrating good agreement with experimental data. On this basis, a parametric analysis was performed to evaluate the effects of impact energy, relative density, specimen size, and RVE size on impact resistance. Both experimental and numerical results indicate that ACCCs demonstrate superior impact resistance compared to the reference (P0). They exhibit mitigated localized damage in the impact zone and increased contact stiffness. Moreover, ACCCs show greater endurance under multiple impacts and higher accumulated energy absorption until failure. This enhanced performance is attributed to auxetic behavior, which draws more material into the impact zone for dispersing energy and reducing localized damage, thereby maintaining overall structural integrity. Specifically, P50 exhibits higher impact resistance than P25 due to the enhanced auxetic behavior resulting from its greater aspect ratio. This creates a greater bending moment to enable more ligaments to dissipate energy through rotation-induced plastic deformation, thereby reducing localized damage. Considering the widespread availability of cementitious materials, this study highlights the potential of ACCCs for lightweight, high-performance protective structural materials for impact mitigation in infrastructure. ...
The use of 3D printed polymers in the form of lattice reinforcement can enhance the mechanical properties of cementitious composites. Methods like Fused Deposition Modelling (FDM) 3D printing enable their creation, but this process has a large (negative) effect on their mechanical properties, with a large dependency on the printing direction. Continuing on our previous study concerned with modelling the anisotropic behaviour of 3D printed polymeric reinforcement, this work focuses on the reinforcement-matrix bond. Because of the layer-by-layer filament extrusion process of the 3D printing technique, the edges of FDM 3D printed polymers are typically composed of ellipses. Based on this, it is hypothesized that morphological effects as a result of the 3D printing technique enhance the bond between 3D printed reinforcement and cementitious matrix: The elliptic geometry potentially facilitates interlocking with the cementitious mortar, thereby possibly enhancing the bond behaviour in certain directions. To investigate the geometrical directional-dependent features at the edges of 3D printed polymers in more detail, micro-scale models are developed. Geometrical effects induced by different printing configurations are studied. The simulation results are verified through meso-scale pull-out experiments. The interlocking effects as a result of the 3D printing technique show to be significant seeing a bond strength increase of up to 56 % in one of the print configurations compared to the direction without any geometrical effects. ...