Conditional generative AI for high-fidelity synthesis of hydrating cementitious microstructures

Journal Article (2025)
Author(s)

Minfei Liang (TU Delft - Materials and Environment, University of Oxford)

Kun Feng (Southwest Jiaotong University)

Jinbao Xie (TU Delft - Materials and Environment)

Yuyang Wei (University of Oxford)

Sonia Contera (University of Oxford)

Erik Schlangen (TU Delft - Materials and Environment)

Branko Šavija (TU Delft - Materials and Environment)

DOI related publication
https://doi.org/10.1016/j.matdes.2025.114251 Final published version
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Publication Year
2025
Language
English
Journal title
Materials and Design
Volume number
256
Article number
114251
Downloads counter
191
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Abstract

Portland cement paste has a highly heterogenous evolving microstructure that complicates the development of stronger and greener cementitious materials. Microstructure is the fundamental input of multiscale studies on material behaviors. Herein, we propose a conditional generative AI framework for synthesizing high-fidelity 3D microstructures of hydrating cement paste (1–28 days) with varying water-to-cement ratios and Blaine fineness values. A latent diffusion transformer, operating within a compact two-stage latent space derived via a vector quantized variational autoencoder, efficiently captures and reproduces experimentally measured microstructural patterns. Statistical analyses confirm strong consistency in grey value distributions, micromechanical properties, hydration phase evolution, and particle size distributions, with only minor boundary-related discrepancies. Validation using a pretrained classifier further corroborates the fidelity of generated microstructures. This approach provides a robust tool for realistic cement paste microstructure generation, supporting multiscale modeling and advancing the design of sustainable cementitious materials.