Herein, a three-dimensional numerical model based on computational fluid dynamics (CFD) for fresh concrete is developed to predict the slump and slump flow. Fresh concrete is considered as a non-Newtonian fluid, and its rheological behaviour is characterised by the Bingham and Herschel-Bulkley (H-B) models, respectively. Experiments are also conducted to validate the reliability and accuracy of this model. Through parametric investigations, the influence mechanisms of relevant factors on the flow characteristics of fresh concrete are analysed and discussed. The results show that the model predictions agree well with the experimental results. The predicted results obtained using the H-B rheological model are more accurate compared to the Bingham model, with average relative errors of 1.73 %, 2.03 % and 3.95 % for slump, slump flow and T₅₀₀, respectively. The flowability of fresh concrete is negatively correlated with power index, yield stress and consistency, while it is positively correlated with density. Grey relational analysis indicates that density has the greatest effect on the results of slump and slump flow, followed by yield stress and consistency, and finally the power index. The CFD-based numerical model presented in this study provides an important approach for better understanding the flow behaviour of fresh concrete from a rheological perspective.

High-frequency vibration helps to improve the compactness of concrete, but also causes the settlement of coarse aggregates (CAs) and then affects the durability of hardened concrete. In this paper, a numerical study combining multi-phase CA settlement model and multi-component ionic transport model is performed to understand the influence of vibration-induced settlement on long-term chloride transport in concrete. Through parametric analysis, the influence mechanism of relevant factors on both chloride profile distribution and reinforcement corrosion initiation is discussed in detail. The results indicate that with the increase of vibration time, a decrease of chloride concentration appears in the bottom part of concrete specimen and a significant increase in the top part, because more CAs deposit in the bottom layer. Due to sedimentation, a more obvious fluctuation of chloride concentration along the height direction can be observed in the concrete mixed with a larger density and particle size of CAs. According to the model prediction, the corrosion of the top steel bar initiates 1.03–1.80 years earlier than that of the bottom steel bar under the same parameters. In practical engineering, special attention should be paid on the stability of fresh concrete and vibrating procedures to avoid obvious CA settlement.