AA7050 is an aluminum alloy with superior mechanical properties; however, it is prone to hot tearing (HT) during its production via direct-chill casting. This study focuses on extracting constitutive parameters of the alloy thermomechanical behavior in semi-solid state as well as gaining insight in its failure behavior. Tensile tests were performed using an Instron 5944 at solid fractions between 0.85 (550 °C) and 1.0 (465 °C), at deformation rates of 0.2 and 2 mm/min. The results showed that there are three mechanical behavior regimes in this solid fraction range: ductile at 1.0 (T = 465 °C) ≤ f_s < 0.97 (T = 473 °C), brittle at 0.97 (T = 473 °C) ≤ f_s ≤ 0.9 (T = 485 °C) and then ductile again (at 0.9 (T = 485 °C) < f_s ≤ 0.85 (T = 550 °C)). Fracture surface analysis revealed that the fracture mode was mostly intergranular with fracture propagating through solid bridges as well. Semi-solid constitutive parameters were obtained by making a simple thermal model and numerical tensile tests in ALSIM software package and comparing the simulation results with experimental mechanical tests. The extracted constitutive parameters and available information from the literature support the fact that AA7050 is more susceptible to HT than AA5182 and Al-2 wt pct Cu alloys. The obtained parameters can further enhance the predictive capability of computer simulations of direct-chill casting.

The knowledge on constitutive mechanical behavior at the temperatures close to the solidus is essential for predicting high-temperature deformation and fracture, e.g. cold and hot cracking of aluminum alloys. In this work we studied the tensile mechanical properties of an as-cast AA7050 alloy in a near-solidus temperature regime. Tensile tests were carried out using Gleeble-3800™ system at temperatures from 400 to 465 °C and at strain rates from 0.0005 to 0.05 s⁻¹. The results show that the strength decreases with increasing temperature and decreasing strain rate. Meanwhile, ductility decreases with the increase of temperature and strain rate. The constitutive parameters were extracted by fitting the test data to the extended-Ludwik and creep-law equations. The parameters for the extended-Ludwik equation are continuous with the values from a lower temperature regime obtained earlier, while the parameters for the creep-law equation are comparable with those obtained on other 7XXX aluminum alloys. We observed a change in fracture mode at 450 °C; from ductile transgranular to intergranular. This temperature coincides with the discontinuity point of the temperature-ductility slope. On the fracture surface of a sample that was deformed at 465 °C with a strain rate of 0.0005 s⁻¹, we observed features characteristic of micro-superplasticity. Considering the test conditions, viscous flows of incipient melt or liquid-like substances are suggested to be responsible for the formation of this feature.