Phosphorus runoff from agricultural land is a major driver of eutrophication, with manure serving as a significant source of phosphorus input. In regions such as the Netherlands, high livestock densities and limited land availability pose challenges for manure management, particularly in pig farming. Recovering phosphorus from manure and redistributing it to phosphorus-deficient areas offers a sustainable solution. This study explores phosphate recovery via vivianite (Fe₃(PO₄)₂·8H₂O) precipitation—a method previously demonstrated in municipal wastewater treatment plant sludge—and evaluates its applicability to pig manure. Vivianite formation was investigated in fresh, 4-month-aged, and digested pig manure, as well as in Thermal Hydrolysis Plant (THP) derived digested sewage sludge. A key finding is that high dissolved inorganic carbon (DIC) concentrations inhibit vivianite formation by promoting siderite (FeCO₃) precipitation. In digested manure, a DIC threshold of approximately 3 g/L HCO₃⁻ was identified, below which vivianite formation is favored. THP sludge, characterized by elevated DIC, exhibited similar inhibitory effects. More generally, vivianite was shown to form without significant competition with siderite if the DIC concentration is <2.5 times the iron concentration. Experimental results were compared with thermodynamic predictions using Visual MINTEQ and experiments in ultrapure water, revealing discrepancies which may be attributed to the ionic composition in environmental matrices. Strategies such as combining ammonia and DIC stripping or targeting fresh manure were shown to enhance vivianite formation. These findings can be used to propose the integration of vivianite-based phosphorus recovery into broader resource recovery frameworks, including biomethane production, ammonium recovery, and carbon capture.

Iron oxide-based adsorbents showed potential to reach ultra-low phosphorus (P) concentrations to prevent eutrophication and recover P. High affinity, high capacity at low P concentrations (<1 mg L⁻¹), good stability, and reusability of the adsorbent are key factors for economic viability. In this study, nanoparticles of goethite (α-FeOOH), a highly stable phase, have been synthesized with increasing Zn²⁺-doping, 0–20 %at. Zn/Fe, to manipulate the surface properties, following the results of a previous work. Mössbauer spectroscopy showed preserved goethite phase and increased point of zero charge (pzc) at low Zn-doping percentages, while at higher percentages (>5%at.) co-existing phases with increased specific surface area formed. Low concentrations (0.1–10 mg L⁻¹) batch adsorption tests showed increased P removal per unit mass with increasing doping. However, the highest pzc, affinity and P removal per unit area were observed for the 5%at. doped sample, suggesting this dopant concentration to provide the most effective surface. A regeneration test, performed at a lower pH than usual, showed preserved, even improved P desorption with increasing doping. Mössbauer spectroscopy showed that the nanoparticle phase and composition, up to 5%at., doping was preserved throughout the process. These results are promising to develop a stable effective Zn-doped goethite-based adsorbent for P recovery at ultra-low concentrations.

Hybrid anion exchange adsorbents (HAIX) seem promising to prevent eutrophication and recover phosphate (P). HAIX consist of an anion exchange resin (AIX) backbone, promoting anion physisorption (outer-sphere complex), impregnated with iron (hydr)oxide nanoparticles (NPs), for selective P chemisorption (inner-sphere complex). In this work, for the first time, as far as we know, Zn-doped iron (hydr)oxide NPs were embedded in AIX, and the performances compared with conventional HAIX, both commercial and synthesized. Zn-doped HAIX displayed improved P adsorption performances. Mössbauer spectroscopy (MS) revealed the goethite nature of the NPs, against the “amorphous hydrous ferric oxide” claimed in literature. The P adsorption comparisons, made in synthetic solution and real wastewater, underlined the crucial role of the NPs for selective P adsorption, while improving the understanding on the competition between physisorption and chemisorption. In pure P synthetic solutions, especially at high P concentrations, physisorption can “hide” chemisorption. This depends also on the anion form of the AIX, due to their higher affinity for multivalent anions, which affects HAIX adsorption selectivity and P desorption. In fact, a mild alkaline regeneration over three adsorption–desorption cycles revealed a complex interaction between the regenerant OH⁻ and the adsorbed P. OH⁻ molecules are consumed to transform phosphate speciation, causing (stronger) P re-adsorption and preventing desorption. Finally, Mössbauer spectroscopy revealed NPs agglomeration/growth after the three cycles plus final regeneration at pH 14. This study provides further understanding on the P adsorption–desorption mechanism in HAIX, drawing attention on the choice of experimental conditions for reliable performance assessment, and questioning HAIX consistent P removal and efficient P recovery in the long-term.

Phosphorus (P) removal from freshwater bodies to ultra-low concentrations is fundamental to prevent eutrophication, while its recovery is necessary to close the P usage cycle. Iron oxide-based adsorbents seem promising candidates, being abundant, cheap, and easy to synthesize compounds, with good affinity for P. Affinity is the key parameter when targeting ultra-low concentrations. Also, adsorbent regeneration and re-use is fundamental for the economic viability, hence the adsorbent stability is important. Goethite, (α-FeOOH), is one of the most stable iron (Fe³⁺) (hydr)oxide species, with higher affinity, but lower adsorption capacity (per kg) compared to other species. Doping could change goethite surface properties, to boost the adsorption capacity, while preserving the high stability and affinity for P. In this work, pure goethite was compared to goethite doped (5%at.) with different elements of different preferential oxidation states: Zn²⁺, Mn³⁺, and Zr⁴⁺. Doping was successfully achieved for all elements, albeit Zr showed a lower Fe substitution than targeted. Zn doping increased the goethite point of zero charge and adsorption capacity (per mass and per surface area), preserving the high affinity, while Mn- and Zr- doping displayed a decrease in all the parameters. These could be explained with surface protonation as a charge compensation mechanism in Zn²⁺-for-Fe³⁺ substitution. The regeneration test showed improved P recovery for Zr- and Zn-doped goethite. All samples remained stable throughout the whole process. This work provides promising insights on doping as a strategy to manipulate iron oxides surface properties and for developing a highly performing and long-lasting goethite-based adsorbent.

It was recently discovered that vivianite (Fe₃(PO₄)₂.8H₂O) could be magnetically extracted from digested activated sludge which opened a new route for phosphorus recovery (Wijdeveld et al. 2022). While its formation in digested sludge is regularly reported, it is not yet studied for fresh, undigested activated sludge. In particular, the extent to which vivianite could form during sludge storage is missing. The current research showed that iron reduction was completed after 2–4 days of anaerobic storage, and the vivianite appeared to form quickly from the pool of reduced iron made available. After sludge thickening at the wastewater treatment plant (30 h retention time), around 11% of the iron was vivianite. With subsequent 1–3 days of anaerobic storage, this fraction increased to 50–55%. After this storage, almost all the vivianite that could potentially form did form. This research concluded that efficient vivianite formation can be achieved without a sludge digester, showing phosphorus recovery potential from undigested sludge via vivianite recovery. Besides, the recovery of vivianite from undigested sludge presents advantages like the reduction of the sludge to dispose of and mitigation of the vivianite scaling formation.