The increasing urgency to mitigate climate change has underscored the need to transition from conventional fossil-based aviation fuels, such as kerosene, to sustainable alternatives. Hydrogen stands out due to its potential to significantly reduce greenhouse gas emissions, making it a promising energy carrier for the aviation sector. However, adopting hydrogen presents substantial challenges, with the development of specialized fuel containment systems being one of the foremost obstacles. Double-walled tanks employing vacuum insulation offer an effective solution for cryogenic hydrogen storage, but they require a robust supporting structure for the inner vessel. Various solutions have been proposed to support the inner vessel of cryogenic tanks; however, despite the diversity of designs, there remains a noticeable lack of comprehensive research focusing specifically on the structural behaviour and feasibility of these inner vessel supporting structures for commercial aircraft applications. This study proposes a novel fibre-based suspension technique for the inner vessel of a double-walled integral tank designed for liquid hydrogen storage in large commercial aircraft. A finite element model was developed to evaluate the structural interaction between the inner and outer vessels and the supporting fibres, enabling structural sizing optimization to assess the impact of added loads. A parametric study was conducted to explore the influence of fibre design parameters on structural performance, mass, displacement, and thermal behaviour. Key design guidelines were established. First, using more than two longitudinal anchoring points results in the unwanted transfer of bending loads from the outer to the inner vessel. Second, while increasing the number of circumferential fibres reduces peak loads and displacements, the associated anchoring mass is the primary limiting factor, as thermal conduction was found to be negligible. Lastly, fibre orientation should prioritize low stiffness in the contraction direction to minimize tensile forces under initial filling. This should be combined with fibres angled in the longitudinal direction to improve longitudinal stiffness and displacement control. The results confirm the structural feasibility of the suspension system, showing only a marginal structural mass increase of approximately 1.88 % compared to a baseline integral tank without internal support. These findings provide practical guidance for the implementation of fibre-based suspension systems in cryogenic tank structures, supporting the development of hydrogen storage solutions for aviation.

Aviation is a vital lifeline for island communities. However, air travel is also a significant source of air pollution and therefore contributes to global warming. The rising sea levels, caused by global warming, heavily affect the livability of pacific islands, causing drink water shortages and crop failure. Sustainable aviation has to be a part of the climate change solution.