Nucleation is the re-arrangement of a small number of atoms in the structure of a material leading to a new phase. According to the classical nucleation theory, a nucleus will grow if there is an energetically favourable balance between the stability of the newly formed structure and the energy costs associated to the formation of strains and new phase boundary. However, due to their atomic and dynamic nature, nucleation processes are difficult to observe and analyse experimentally. In this work, atomic mechanisms and thermodynamics of the homogeneous nucleation of BCC phase in FCC iron have been analysed by molecular dynamics simulations. The study shows that atomic system circumvents the high energy barrier for homogeneous nucleation that would occur according to the classical nucleation theory by opting for alternative, nonclassical nucleation processes, namely coalescence of subcritical clusters and stepwise nucleation. These observations show the potential of nonclassical nucleation mechanisms in metals.

Molecular dynamics simulations are used to study the effects of tensile loading on nucleation and subsequent growth of bcc phase in pure fcc iron. The results show that orientation variant selection occurs during the stress-induced fcc-to-bcc transformation, which leads to the coalescence of neighbouring bcc platelets with identical orientation. The bcc phase nucleates mainly following Nishiyama–Wassermann and Kurdjumov–Sachs orientation relationships with the parent fcc phase. The present simulations contribute to a better understanding of mechanisms controlling mechanically induced martensitic transformation as well as coalescence of bcc platelets in steels.

Molecular dynamics (MD) simulation has been used to study the martensitic transformation in iron at the atomic scale. The paper reviews the available interatomic interaction potentials for iron, which describe the properties of different phases present in that system. Cases on the fcc-to-bcc transformation in iron by MD simulations were included in the present paper. Factors affecting the fcc-to-bcc transformation in iron were analysed: (a) structural factors, such as grain/phase boundaries, grain sizes and stacking faults; (b) simulation conditions, such as the presence of free surfaces, external stress/strain and studied temperatures; (c) the interatomic interaction potential. The main emphasis of the present paper is on results giving insight on the mechanisms of the nucleation and growth of bcc phase in iron. This review was submitted as part of the 2016 Materials Literature Review Prize of the Institute of Materials, Minerals and Mining run by the Editorial Board of MST. Sponsorship of the prize by TWI Ltd is gratefully acknowledged.