We explore the fabrication of curved surfaces by reusing panels extracted from decommissioned wind turbine blades, using cycling pumptracks as a case study. We first present real-world prototypes of pumptrack modules that we manufactured to evaluate the practicality of this reuse
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We explore the fabrication of curved surfaces by reusing panels extracted from decommissioned wind turbine blades, using cycling pumptracks as a case study. We first present real-world prototypes of pumptrack modules that we manufactured to evaluate the practicality of this reuse scenario and to define the boundary conditions for harvesting blade panels and assembling a track. We then propose an algorithm to optimize the segmentation of a wind turbine blade into quadrilateral panels whose sides fall within a small set of compatible boundaries. These panels form a library of modules that designers can connect side by side to create pumptracks of various lengths and curvatures. Together, these contributions provide a proof-of-concept of how computer-aided design and manufacturing can support circular design through the reuse of curved surfaces.