Application of machine learning modeling for predicting the reliability of solder joints under thermal cycling

Journal Article (2025)
Author(s)

Qiulin Yu (Polymer Competence Center Leoben GmbH, Austria Technologie & Systemtechnik Aktiengesellschaft, Montanuniversität Leoben )

Chinmay Nawghane (IMEC-Solliance)

Zihan Zhang (TU Delft - Electrical Engineering, Mathematics and Computer Science)

Bart Vandevelde (IMEC-Solliance)

Karl Fendt (Austria Technologie & Systemtechnik Aktiengesellschaft)

Thomas Krivec (Austria Technologie & Systemtechnik Aktiengesellschaft)

Dieter P. Gruber (Polymer Competence Center Leoben GmbH, Montanuniversität Leoben )

Research Group
Electronic Components, Technology and Materials
DOI related publication
https://doi.org/10.1016/j.microrel.2025.115900 Final published version
More Info
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Publication Year
2025
Language
English
Research Group
Electronic Components, Technology and Materials
Journal title
Microelectronics Reliability
Volume number
174
Article number
115900
Downloads counter
70
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Abstract

In this study, Machine Learning (ML) methods combined with Optuna hyperparameter optimization were investigated to predict creep strain in solder joints of multilayer chip capacitors. Material properties, geometry and thermal loading conditions were varied in simulations using Finite Element Modeling. Evaluated ML models included Random Forest, Gradient Boosting, Support Vector Regression (SVR) and Artificial Neural Network (ANN). The results demonstrated a prediction accuracy of 96%, particularly for SVR and ANN. The model performance significantly improved with increasing data size up to around 600 simulations. In the feature and hyperparameter importance analysis, solder stand-off height and component length most influenced ANN predictions, with learning rate being the key hyperparameter, while for SVR, the regularization parameter or kernel function was most critical.