6.4 mm Diameter Silicon Micromachined Lens for THz Dielectric Antenna

Abstract

In this paper, we have microfabricated a 6.4 mm diameter silicon lens array on a 4 inch silicon wafer using silicon micromachining technique. The goal of this lens array is to build a 2×2 lens antenna array for 1.9 THz receiver application. It requires multiple thick photoresist coatings and long selective etching of silicon and photoresist after thermal reflow process. To the authors' knowledge, this is the biggest silicon lens ever microfabricated by semiconductor process.