Constitutive modeling and characterization of C/C-SiC CMC material
Efthymios Koutsounanos (TU Delft - Mechanical Engineering)
S. Kumar – Mentor (TU Delft - Team Sid Kumar)
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Abstract
Ceramic matrix composites (CMCs) are advanced materials that consist of a ceramic matrix reinforced with a high-strength, high-stiffness material, such as carbon fibers. They offer excellent thermal and chemical stability while exhibiting low weight and exceptional mechanical properties. A novel CMC material is the C/C-SiC produced with 2/2 twill weave fabric. It consists of a carbon fiber-reinforced carbon (C) and silicon carbide (SiC) matrix. In this study, a macroscopic non-linear constitutive model accounting for the damage-induced plasticity is proposed for the 2/2 twill weave C/C-SiC composite.
In the context of this thesis, a computational model is developed, based on the framework of continuum damage mechanics and general plasticity theory. A potential function inspired by the Tsai-Wu criterion combined with a damage model is used to predict the strain and damage evolution. An exponential damage evolution law is introduced while the coupling of different damage modes is also considered. Moreover, an experimental investigation on the macroscopic mechanical behavior and damage mechanisms of C/C-SiC under in-plane onand off-axis loading conditions is performed. Specimens with 0\, 30\ and 45\ on- and off-axis angles were manufactured and tested under monotonic and cyclic tensile and compression loads. Furthermore, the microstructure of the pristine material and the fracture surfaces of the tested specimens are studied through scanning electron microscopy (SEM). A Bayesian optimization algorithm is finally used to optimize simultaneously the different material parameters based on the experimental test data.
The predicted stress-strain curves are in good agreement with the experimental curves, especially in the case of monotonic tensile loading. Both damage initiation and evolution are predicted accurately by the chosen laws and coupling functions. Moreover, the combination of the Tsai-Wu criterion with a damage evolution law is proven to predict the ultimate strength well. Fiber pull-out is observed in tension, while interlaminar and translaminar cracks in compression.
This study thus provides an accurate constitutive model, a complete mechanical characterization of the in-plane behavior and a better understanding of the fracture mechanisms of C/C-SiC.