A viscoplasticity model with an invariant-based non-Newtonian flow rule for unidirectional thermoplastic composites

Abstract

A three-dimensional mesoscopic viscoplasticity model for simulating rate-dependent plasticity and creep in unidirectional thermoplastic composites is presented. The constitutive model is a transversely isotropic extension of an isotropic finite strain viscoplasticity model for neat polymers. Rate-dependent plasticity and creep are described by a non-Newtonian flow rule where the viscosity of the material depends on an equivalent stress measure through an Eyring-type relation. In the present formulation, transverse isotropy is incorporated by defining the equivalent stress measure and flow rule as functions of transversely isotropic stress invariants. In addition, the Eyring-type viscosity function is extended with anisotropic pressure dependence. As a result of the formulation, plastic flow in fiber direction is effectively excluded and pressure dependence of the polymer matrix is accounted for. The re-orientation of the transversely isotropic plane during plastic deformations is incorporated in the constitutive equations, allowing for an accurate large deformation response. The formulation is fully implicit and a consistent linearization of the algorithmic constitutive equations is performed to derive the consistent tangent modulus. The performance of the mesoscopic constitutive model is assessed through a comparison with a micromechanical model for carbon/PEEK, with the original isotropic viscoplastic version for the polymer matrix and with hyperelastic fibers. The micromodel is first used to determine the material parameters of the mesoscale model with a few stress–strain curves. It is demonstrated that the mesoscale model gives a similar response to the micromodel under various loading conditions. Finally, the mesoscale model is validated against off-axis experiments on unidirectional thermoplastic composite plies.