Identification of the host phase(s) for vanadium in various blast furnace feed materials and the impact of material processing on this

Master Thesis (2024)
Author(s)

S. Loskamp (TU Delft - Civil Engineering & Geosciences)

Contributor(s)

F. S. Desta – Graduation committee member (TU Delft - Resource Engineering)

Mike Buxton – Graduation committee member (TU Delft - Resource Engineering)

J. Lewis – Mentor (Tata Steel)

R. Serna – Graduation committee member (Aalto University)

S.A. Weihmann – Graduation committee member (RWTH Aachen University)

Faculty
Civil Engineering & Geosciences
More Info
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Publication Year
2024
Language
English
Graduation Date
15-11-2024
Awarding Institution
Delft University of Technology
Programme
['European Mining, Minerals and Environmental Programme']
Faculty
Civil Engineering & Geosciences
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Abstract

Vanadium is a heavy metal and is reproductive and developmental toxic for mammals. Therefore, Tata Steel Nederland should prevent vanadium emissions from entering the groundwater. Consequently, a good understanding of blast furnace burden feed material’s microstructural development and phase transformations is required. This thesis aims to investigate how the distribution of vanadium in iron ores changes when these are processed into pellets and how this affects the leaching potential. Therefore, a semi-quantitative approach is applied, using different analytical techniques, including XRD, SEM-EDS, LA-ICP-MS and leaching tests.

The results show that vanadium is initially hosted in the spinel structures of the magnetite iron ores. A secondary melt phase is formed during firing, where the vanadium is partially transferred to from the iron oxides. The amount of vanadium is controlled by the basicity of the pellets and the oxygen fugacity during firing. This melt phase is likely susceptible to vanadium leaching.

In conclusion, this research showed how the distribution of vanadium changed during the pelletization process. Further research is recommended to perform this study on sinter blast furnace feed material, study the influence of the oxygen fugacity in more depth, perform a more extensive leaching study and research how the leaching of vanadium from pellets can be prevented.

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