Plasma Underetching of Suspended Silicon Nitride Membranes

Process Optimisation of SF6 ICP-RIE for Suspended Photonic Crystal Membranes

Master Thesis (2026)
Author(s)

Y. Pauwels (TU Delft - Mechanical Engineering)

Contributor(s)

R.A. Norte – Mentor (TU Delft - Mechanical Engineering)

M.K. Ghatkesar – Graduation committee member (TU Delft - Mechanical Engineering)

L. Norder – Graduation committee member (TU Delft - Mechanical Engineering)

Faculty
Mechanical Engineering
More Info
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Publication Year
2026
Language
English
Graduation Date
04-08-2026
Awarding Institution
Delft University of Technology
Programme
Mechanical Engineering, Dynamics of Micro and Nano Systems
Faculty
Mechanical Engineering
Page Views
60
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Abstract

Suspended silicon nitride membranes are promising structures for ultra-light photonic applications, including photonic crystal membranes for future lightsail concepts. These membranes require a combination of low mass, optical functionality and mechanical stability. A major fabrication challenge is the final release step: the silicon substrate must be removed sufficiently to suspend the membrane, while the thin silicon nitride layer must remain intact. This thesis investigated (cryogenic) SF6 inductively coupled plasma reactive ion etching (ICP-RIE) as a dry-release method for silicon underetching beneath patterned silicon nitride membranes. 

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