Determining the angles of squat cracks via CT scanning and metallographic observations

Journal Article (2020)
Author(s)

Meysam Naeimi (TU Delft - Civil Engineering & Geosciences)

Zili Li (TU Delft - Civil Engineering & Geosciences)

Rolf Dollevoet (TU Delft - Civil Engineering & Geosciences)

Research Group
Railway Engineering
DOI related publication
https://doi.org/10.1016/j.engfracmech.2020.107016 Final published version
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Publication Year
2020
Language
English
Research Group
Railway Engineering
Journal title
Engineering Fracture Mechanics
Volume number
230
Article number
107016
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Abstract

This study investigates the angles θ1, θ2, and θ3 that squat crack faces form with respect to three orthogonal planes: the rail top, the longitudinal-vertical cross-section and the lateral-vertical cross-section. Rail samples with squats of various severities are obtained from the field. Their three-dimensional crack networks are reconstructed using CT (computed tomography) scanning and serial cutting. A 3D visualization method, together with the necessary geometric definitions, is developed for enabling effective measurement and characterization of the squat cracks. It is found that the cracks can be characterized by four orientations (T1 – T4). The variation ranges of the crack angles are determined for each orientation that satisfies 132° ≤θ1 ≤ 150°, 6° ≤θ2 ≤ 36° and 67° ≤θ3 ≤ 81°. By investigating the occurrence frequency of the orientations, it is found that T4 and T1 together form the primary V-shaped cracks of the squats, and T2 and T3 together form the secondary V-shaped cracks. A finite element modelling of the wheel-track system, in combination with contact mechanics and multi-axial fatigue analysis, successfully relates the stress state to the RCF cracks.