Rapid Exchange of Battery Packs in Aircraft Wings

Together with Elysian Aircraft

Master Thesis (2025)
Author(s)

H.H.A. Kemperink (TU Delft - Aerospace Engineering)

Contributor(s)

Saullo G.P. Castro – Mentor (TU Delft - Group Giovani Pereira Castro)

R.C. Alderliesten – Mentor (TU Delft - Group Alderliesten)

Faculty
Aerospace Engineering
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Publication Year
2025
Language
English
Graduation Date
31-10-2025
Awarding Institution
Delft University of Technology
Programme
['Aerospace Engineering']
Faculty
Aerospace Engineering
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Abstract

In this work, a conceptual design was created that integrates battery packs into the wings of a 90-seater electric aircraft. This was done under the challenging requirement of replacing over 35 tonnes of batteries more than once a year. The concept allows the batteries to move spanwise along a rail system and through the rib using a panel structure. The core of this concept is that it avoids the need to remove large skin panels of the wing. From the broader concept, a single component was analyzed in detail using non-linear finite-element models combined with fretting-fatigue analyses and physical testing.

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File under embargo until 31-10-2027