Extrinsic toughening in bonded joints with hybrid thermoset–thermoplastic bondline

Experimental evidence and modeling strategy

Journal Article (2025)
Author(s)

Arifian Sandovic Perdana (Institute of Technology Bandung)

Annisa Jusuf (Institute of Technology Bandung)

Arief Yudhanto (King Abdullah University of Science and Technology, Baylor University)

G. Lubineau (King Abdullah University of Science and Technology)

R. Tao (TU Delft - Group Dransfeld)

Bambang Kismono Hadi (Institute of Technology Bandung)

Research Group
Group Dransfeld
DOI related publication
https://doi.org/10.1016/j.compositesa.2024.108686
More Info
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Publication Year
2025
Language
English
Research Group
Group Dransfeld
Bibliographical Note
Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.@en
Volume number
190
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Abstract

Adhesive bonded composite joints with an embedded insert consisting of an interfacial hybrid thermoset–thermoplastic bondline could activate an extrinsic toughening mechanism that quadruples the mode I fracture toughness. However, the mechanisms of extrinsic toughening (anchoring, debonding, stretching, detachment), their associated energy dissipation, and the role of bondline parameters (wavelength, porosity, ductility) have not been detailed thus far. Here, we developed double cantilever beam (DCB) finite element models consisting of two rigid composite adherends and an elastoplastic bondline. We prescribed a spatially arranged interfacial/cohesive pattern to simulate the extrinsic toughening and evaluate the increase in fracture toughness. DCB tests were performed to validate the load–displacement curves, fracture toughness, and extrinsic toughening mechanisms obtained from the finite element models. The elastic–plastic energy dissipation during the crack-bridging process was also evaluated using the models. Despite the two-dimensional nature, the modeling results are in reasonable agreement with the experiments, providing an option for further developing a new heterogeneous bondline concept.

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