Thermoplastic composite stiffened structures in post-buckling

The aeronautical industry has set ambitious goals to reduce its environmental impact and become sustainable. Addressing rising emissions involves strategies such as reducing structural weight, due to its direct impact on fuel consumption, and the use of new materials and manufacturing techniques. Research and development on thermoplastic...

Study of conduction welded C-struts for a thermoplastic composite fuselage

In this research, conduction welded C-struts, part of a thermoplastic composite fuselage designed and manufactured in the framework of the Clean Sky 2 STUNNING project, are investigated. Five specimens made of two C-section profiles are manufactured and welded using conduction welding in three different configurations with variations in the...

Skin-stringer separation in post-buckling of butt-joint stiffened thermoplastic composite panels

Two aeronautical thermoplastic composite stiffened panels are analysed and tested to investigate the buckling behaviour, the skin-stringer separation and the final failure mode. The panels are made of fast crystallising polyetherketoneketone carbon composite, have three stringers with an angled cap on one side, and are joined to the skin by a...

Design, analysis and testing of thermoplastic welded stiffened panels to investigate skin-stringer separation in post-buckling

Thermoplastic composite three-stringer panels with omega stiffeners and conduction welded joints are designed, analysed and tested until final failure to investigate the performance of the welded joint in post-buckling. The three-stringer panels are designed to be structurally representative of the fuselage demonstrator of the Clean Sky 2...

Methodology for the identification of hydrogen gas permeation path in damaged laminates

The main bottleneck of using composites for cryogenic storage of clean hydrogen fuel is the permeation of gas molecules. In this work, the permeation of hydrogen gas through thermally cycled thermoplastic composite laminates with two different stacking sequence is investigated. The experimental study is based on a methodology of cryogenically...

Experimental and numerical study of bending-induced buckling of stiffened composite plate assemblies

Despite their importance in benchmarking numerical simulations, buckling tests still feature compromises between component-level and high-fidelity large-scale tests. For example, compression-induced buckling tests cannot capture the through-thickness or span-wise stress gradients in wing skins. Consequently, the results obtained often require...

Robotic sequential ultrasonic welding of thermoplastic composites: Process development and testing

Multi-spot sequential ultrasonic welding is a promising joining technique for fibre-reinforced thermoplastic composites structures (TPC). In existing research on the multi-spot sequential ultrasonic welding process, welds are produced through the use of a static table-top welding machine, at a coupon level. However, in order to apply this...

Diagnostic of manufacturing defects in ultrasonically welded thermoplastic composite joints using ultrasonic guided waves

This article presents research about the propagation of ultrasonic guided waves in ultrasonically welded thermoplastic composite joints. The goal of the study was to understand the effect of weld manufacturing defects on guided wave transmission across the joint. Triangular energy-directors integrated into the lower composite adherends...

Experimental assessment of the influence of welding process parameters on Lamb wave transmission across ultrasonically welded thermoplastic composite joints

One of the advantages of thermoplastic composites relative to their thermoset counterparts is the possibility of assembling components through welding. Ultrasonic welding in particular is very promising for industrialization. However, uncertainty in the fatigue and fracture behaviour of composites is still an obstacle to the full utilisation...