Shaping transparent sand in sand: Fabricating topologically optimised cast glass column using sand moulds

This research investigates the potential of 3D printed sand moulds for casting structural glass column having optimised cross section. Conventionally, Glass, in architectural industry, has been used in form of sheets (Float glass) due to ease of fabrication of planar sheets, but in last few years, cast glass bricks have been used for creating...

Design and optimisation of an additively manufactured patient-specific partial mandible reconstruction implant

Additive manufacturing (AM) provides the opportunity for complex porous designs, without the costs depending on batch size. Therefore patient-specific implants can be rapidly manufactured. In clinical practice, reconstruction of the mandible is needed in case of bone tumors or trauma. Part of the mandible is removed and the shape of the missing...

Bringing Glass Giants to life: Fabrication of mass-optimized structural glass components of complex form

Current research conducted at TU Delft focused on utilizing structural Topology Optimization (TO) for designing large monolithic cast glass structures with maximum stiffness and minimum mass. These structures demonstrated improved manufacturability in terms of time, energy, and cost efficiency due to their mass efficiency, which results in...