Competitive Healing of Creep-Induced Damage in a Ternary Fe-3Au-4W Alloy

Autonomous healing of creep-induced grain boundary cavities by Au-rich and W-rich precipitates was studied in a Fe-3Au-4W (wt pct) alloy at a fixed temperature of 823 K (550 °C) with different applied stresses. The ternary alloy, with two supersaturated healing solutes, serves as a model system to study the interplay between two separate...

Surface precipitation of supersaturated solutes in a ternary Fe–Au–W alloy and its binary counterparts

Abstract: The precipitation of supersaturated solutes at free surfaces in ternary Fe–3Au–4W and binary Fe–3Au and Fe–4W alloys (composition in weight percentage) for different ageing times was investigated at a temperature of 700 °C. The time evolution of the surface precipitation is compared among the three alloys to investigate the...

Full strength and toughness recovery after repeated cracking and healing in bone-like high temperature ceramics

Bones of humans and animals combine two unique features, namely: they are brittle yet have a very high fracture toughness linked to the tortuosity of the crack path and they have the ability to repeatedly heal local fissures such that full recovery of overall mechanical properties is obtained even if the local bone structure is irreversibly...

Self healing of creep damage in iron-based alloys by supersaturated tungsten

When metals are mechanically loaded at elevated temperatures for extended periods of time, creep damage will occur in the form of cavities at grain boundaries. In the present experiments it is demonstrated that in binary iron-tungsten alloys creep damage can be self healed by selective precipitation of a W-rich phase inside these cavities. Using...

Ultra-high temperature ablation behavior of MoAlB ceramics under an oxyacetylene flame

The ultra-high temperature ablation of a polycrystalline, fully dense, predominantly single phase MoAlB ceramic discs under an oxyacetylene flame is examined. The linear ablation rate decreases from 1.3 μm/s during the first 30 s to - 0.7 μm/s after 60 s when the surface temperature reached about 2050 °C (with a flame temperature around 3000 °C)...

Damage evolution in a self-healing air plasma sprayed thermal barrier coating containing self-shielding MoSi ₂ particles

A self‐healing thermal barrier coating (TBC) system is manufactured by air plasma spraying (APS) and tested by thermal cycling. The ceramic topcoat in the self‐healing APS TBC system consists of an yttria stabilised zirconia (YSZ) matrix and contains self‐shielding aluminium containing MoSi2 healing particles dispersed close to the topcoat/bond...

Synthesis, crystal structure, microstructure and mechanical properties of (Ti_1-xZr_x)₃SiC₂ MAX phase solid solutions

Almost pure (Ti_1-xZr_x)₃SiC₂ MAX phase solid solutions with x ranging up to 0.17 were synthesized at temperatures in the range of 1450–1750 °C with reactive Spark Plasma Sintering (SPS). The zirconium partially replaces the M-element titanium of the Ti₃SiC₂ MAX phase up to x...

Kinetics of zircon formation in yttria partially stabilized zirconia as a result of oxidation of embedded molybdenum disilicide

Recently MoSi₂ sacrificial particles embedded in yttria partially stabilized zirconia (YPSZ)have been proposed as attractive healing agents to realize significant extension of the lifetime of the thermally loaded structures. Upon local fracture of the YPSZ, the embedded healing particles in the path and in the vicinity of the crack...

Point contact abrasive wear behavior of MAX phase materials

The room temperature abrasive wear behavior of three selected MAX phases, Ti₃SiC₂, solution strengthened Ti_2.7Zr_0.3SiC₂ and Cr₂AlC, is investigated by low velocity scratch testing using a diamond conical indentor with a final radius of 100 μm and a cone angle of 120° and...

Protecting the MoSi₂ healing particles for thermal barrier coatings using a sol-gel produced Al₂O₃ coating

A successful sol-gel process to encapsulate molybdenum di-silicide MoSi₂ particles with a closed and thermally stable Al₂O₃ layer using aluminium tri-sec-butoxide as a precursor is presented. The processing conditions such as precursor selection and temperature were optimized through analysing the interaction...

Determination of fracture strength and fracture energy of (metallo-) ceramics by a wedge loading methodology and corresponding cohesive zone-based finite element analysis

A wedge loaded testing methodology to determine the fracture energy and strength of (semi-) brittle (metallo-)ceramics is presented. The methodology combines a tailored specimen geometry and a comprehensive finite element analysis based on cohesive zone modelling. The use of a simulation-based approach to extract both fracture strength and...

Self-healing of Al₂O₃ containing Ti microparticles

This work explores the possibility of using embedded micron-sized Ti particles to heal surface cracks in alumina and to unravel the evolution of the crack filling process in case of pure solid-state oxidation reactions. The oxidation kinetics of the Ti particles is studied and the results are applied in a simple model for crack-gap filling....

The effect of the TiC particle size on the preferred oxidation temperature for self-healing of oxide ceramic matrix materials

The effect of particle size on the oxidation kinetics of TiC powders is studied. Different sizes of TiC powder ranging from nanometre to submillimetre sizes are investigated. The samples are heated at different heating rates from room temperature up to 1200 °C in dry synthetic air. The Kissinger method for analysis of non-isothermal oxidation...

Thermo – mechanical properties of SPS produced self-healing thermal barrier coatings containing pure and alloyed MoSi₂ particles

Yttria – partially stabilised zirconia (YPSZ) MoSi₂ composites have been designed to prolong the lifetime of the matrix by self – healing cracks during thermal cycling. The healing reaction at high temperatures is based on the decomposition of MoSi₂, leading to a volumetrically expanding reaction product, which seals the...

Self-healing thermal barrier coating systems fabricated by spark plasma sintering

The present paper focuses on the Spark Plasma Sintering (SPS) manufacturing of a new type of self-healing thermal barrier coating (TBC) and a study of its thermal cycling behaviour. The ceramic coating consists on an Yttria Partially Stabilized Zirconia (YPSZ) matrix into which healing agents made of MoSi₂-Al₂O<sub>3<...

Autonomous high-temperature healing of surface cracks in Al₂O₃ containing Ti₂AlC particles

In this work, the oxidation-induced crack healing of Al₂O₃ containing 20 vol.% of Ti₂AlC MAX phase inclusions as healing particles was studied. The oxidation kinetics of the Ti₂AlC particles having an average diameter of about 10 μm was studied via thermogravimetry and/or differential thermal...

Autonomous filling of grain-boundary cavities during creep loading in Fe-Mo alloys

We have investigated the autonomous repair of creep damage by site-selective precipitation in a binary Fe-Mo alloy (6.2 wt pct Mo) during constant-stress creep tests at temperatures of 813 K, 823 K, and 838 K (540 °C, 550 °C, and 565 °C). Scanning electron microscopy studies on the morphology of the creep-failed samples reveal irregularly...

Demonstrating the self-healing behaviour of some selected ceramics under combustion chamber conditions

Closure of surface cracks by self-healing of conventional and MAX phase ceramics under realistic turbulent combustion chamber conditions is presented. Three ceramics namely; Al₂O₃, Ti₂AlC and Cr₂AlC are investigated. Healing was achieved in Al₂O₃ by even dispersion of TiC...