Topology optimization of differentiable microstructures

Recent years have seen a growing interest in topology optimization of functionally graded microstructures, characterized by an array of microstructures with varying volume fractions. However, microstructures optimized at slightly different volume fractions do not necessarily connect well when placed adjacently. Furthermore, optimization is...

A Streamline-Guided Dehomogenization Approach for Structural Design

We present a novel dehomogenization approach for the efficient design of high-resolution load-bearing structures. The proposed approach builds upon a streamline-based parametrization of the design domain, using a set of space-filling and evenly spaced streamlines in the two mutually orthogonal direction fields that are obtained from...

Fabrication sequence optimization for minimizing distortion in multi-axis additive manufacturing

Additive manufacturing of metal parts involves phase transformations and high temperature gradients which lead to uneven thermal expansion and contraction, and, consequently, distortion of the fabricated components. The distortion has a great influence on the structural performance and dimensional accuracy, e.g., for assembly. It is therefore...

Stress topology analysis for porous infill optimization

The optimization of porous infill structures via local volume constraints has become a popular approach in topology optimization. In some design settings, however, the iterative optimization process converges only slowly, or not at all even after several hundreds or thousands of iterations. This leads to regions in which a distinct binary...

Space-time topology optimization for additive manufacturing: Concurrent optimization of structural layout and fabrication sequence

The design of optimal structures and the planning of (additive manufacturing) fabrication sequences have been considered typically as two separate tasks that are performed consecutively. In the light of recent advances in robot-assisted (wire-arc) additive manufacturing which enable addition of material along curved surfaces, we present a...

Current and future trends in topology optimization for additive manufacturing

Manufacturing-oriented topology optimization has been extensively studied the past two decades, in particular for the conventional manufacturing methods, for example, machining and injection molding or casting. Both design and manufacturing engineers have benefited from these efforts because of the close-to-optimal and friendly-to-manufacture...