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IJssel de Schepper, S.R. (author), Hunt, A. (author)
The additive manufacturing of electroactive polymer (EAP) devices poses significant challenges due to their distinct structure and dissimilar properties of their constituent materials. It requires deposition of multiple functional materials with different properties, achieving μm-scale resolution in layer thickness, and executing incremental...
journal article 2024
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Xie, J. (author), Xu, Y. (author), Meng, Z. (author), Liang, M. (author), Wan, Z. (author), Šavija, B. (author)
Auxetic cementitious cellular composites (ACCCs) exhibit desirable mechanical properties (e.g., high fracture resistance and energy dissipation), due to their unique deformation characteristics. In this study, a new type of cementitious auxetic material, referred to as peanut shaped ACCC, has been designed and subsequently architected using...
journal article 2024
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Wan, Z. (author), Xu, Y. (author), He, S. (author), Schlangen, E. (author), Šavija, B. (author)
This paper presents a state-of-the-art review on the application of additive manufacturing (AM) in self-healing cementitious materials. AM has been utilized in self-healing cementitious materials in three ways: (1) concrete with 3D-printed capsules/vasculatures; (2) 3D concrete printing (3DCP) with fibers or supplementary cementitious...
journal article 2024
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Zillen, Eva (author), van der Windt, B. (author), Vallery, H. (author), Smit, G. (author)
Background: Pneumatic actuators are widely used in applications like (medical) robots, or prostheses. Pneumatic actuators require a complex manufacturing process and are produced in standardized dimensions to reduce costs. Over the last decade 3D-printing has emerged as a cost-effective and efficient production method in medical applications....
journal article 2024
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Tognan, A. (author), Patanè, Andrea (author), Laurenti, L. (author), Salvati, Enrico (author)
Accurate fatigue assessment of material plagued by defects is of utmost importance to guarantee safety and service continuity in engineering components. This study shows how state-of-the-art semi-empirical models can be endowed with additional defect descriptors to probabilistically predict the occurrence of fatigue failures by exploiting...
journal article 2024
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Putra, N.E. (author), Moosabeiki, Vahid (author), Leeflang, M.A. (author), Zhou, J. (author), Zadpoor, A.A. (author)
Additively manufactured (AM) biodegradable porous iron-manganese (FeMn) alloys have recently been developed as promising bone-substituting biomaterials. However, their corrosion fatigue behavior has not yet been studied. Here, we present the first study on the corrosion fatigue behavior of an extrusion-based AM porous Fe35Mn alloy under...
journal article 2024
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Pfarr, Daniel (author), Louter, P.C. (author)
The use of thin glass promises to enable a variety of construction industry pursuits. In addition to the ecological benefits of more efficient use of resources, architects can anticipate new design freedoms with thin glass. Based on the sandwich theory, the flexible thin glass can be combined with a 3D-printed open-cell polymer core to form a...
journal article 2023
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Setaki, F. (author), Tian, F. (author), Turrin, M. (author), Tenpierik, M.J. (author), Nijs, L. (author), van Timmeren, A. (author)
This paper discusses a novel, compact sound absorption solution with high performance at various frequencies, including low frequencies, achieved through the effective use of Computational Design and Additive Manufacturing (AM). Sound absorption is widely applied for reducing noise and improving room acoustics; however, it is often constrained...
journal article 2023
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Yan, Z. (author), Zhu, Jia-Ning (author), Borisov, Evgenii (author), Riemslag, A.C. (author), Scott, S.P. (author), Hermans, M.J.M. (author), Jovanova, J. (author), Popovich, V. (author)
In energy absorption applications, architectured metallic materials generally suffer from unrecoverable deformation as a result of local yield damage or inelastic buckling. Nitinol (NiTi) offers recoverable deformation and energy dissipation due to its unique superelasticity, which can change the way we design and additively manufacture...
journal article 2023
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Yang, J. (author), Chen, Xiaohong (author), Sun, Yuanxi (author), Feng, Chen (author), Yang, Zheng (author), Zadpoor, A.A. (author), Mirzaali, Mohammad J. (author), Bai, Long (author)
The advent of additive manufacturing has facilitated the design and fabrication of hybrid lattice structures with multiple morphologies. These structures combine multiple distinct architectures into a single structure with an exceptional performance that far exceeds that of each constituting architecture. However, combining strut-based...
journal article 2023
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Ranjan, R. (author), Langelaar, Matthijs (author), van Keulen, A. (author), Ayas, C. (author)
Computational process modelling of metal additive manufacturing has gained significant research attention in recent past. The cornerstone of many process models is the transient thermal response during the AM process. Since deposition-scale modelling of the thermal conditions in AM is computationally expensive, spatial and temporal...
journal article 2023
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Macallister, N. (author), Chellu, Sreyas (author), Riemslag, A.C. (author), Scott, S.P. (author), Ayas, C. (author), Popovich, V. (author), Becker, Thorsten Hermann (author)
Sub-size specimen testing offers a potentially elegant solution to accompany fatigue life assessments in determining vital fatigue parameters such as effective fatigue crack growth propagation thresholds (ΔK<sub>th,eff</sub>). Additively manufactured parts stand to benefit from this in potential build-by-build fatigue validation without...
journal article 2023
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Li, Y. (author), Pavanram, P. (author), Bühring, J. (author), Rütten, S. (author), Schröder, K. U. (author), Zhou, J. (author), Pufe, T. (author), Wang, L. . (author), Zadpoor, A.A. (author), Jahr, H. (author)
Additively manufactured (AM) degradable porous metallic biomaterials offer unique opportunities for satisfying the design requirements of an ideal bone substitute. Among the currently available biodegradable metals, iron has the highest elastic modulus, meaning that it would benefit the most from porous design. Given the successful...
journal article 2023
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van der Zwet, J.M. (author), Delissen, A.A.T.M. (author), Langelaar, Matthijs (author)
Topology optimization has seen increased interest with the rise of additive manufacturing (AM) as a fabrication method, because of its ability to exploit the geometric complexity that AM offers. However, AM still imposes some geometric restrictions on the design, most notably on minimum feature size, overhang angles, and enclosed voids....
journal article 2023
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Ranjan, R. (author), Ayas, C. (author), Langelaar, Matthijs (author), van Keulen, A. (author)
A novel constraint to prevent local overheating is presented for use in topology optimization (TO). The very basis for the constraint is the Additive Manufacturing (AM) process physics. AM enables fabrication of highly complex topologically optimized designs. However, local overheating is a major concern especially in metal AM processes...
journal article 2022
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Hille, Helge C. (author), Kumar, Siddhant (author), De Lorenzis, Laura (author)
We propose Floating Isogeometric Analysis (FLIGA), which extends IGA to extreme deformation analysis. The method is based on a novel tensor-product construction of B-Splines for the update of the basis functions in one direction of the parametric space. With basis functions “floating” deformation-dependently in this direction, mesh distortion...
journal article 2022
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Dong, J. (author), Tümer, N. (author), Leeflang, M.A. (author), Taheri, P. (author), Fratila-Apachitei, E.L. (author), Mol, J.M.C. (author), Zadpoor, A.A. (author), Zhou, J. (author)
Porous biodegradable Mg and its alloys are considered to have a great potential to serve as ideal bone substitutes. The recent progress in additive manufacturing (AM) has prompted its application to fabricate Mg scaffolds with geometrically ordered porous structures. Extrusion-based AM, followed by debinding and sintering, has been recently...
journal article 2022
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Mishra, V. (author), Ayas, C. (author), Langelaar, Matthijs (author), van Keulen, A. (author)
A remarkable elastic anisotropy in plates of austenitic stainless steel produced by the Wire and Arc Additive Manufacturing process is recently reported. The Young's modulus depends on the angle of orientation with respect to the material deposition direction. Here, for the first time, this anisotropy is exploited to maximize structural...
journal article 2022
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Maicas Esteve, H. (author), Taji, Iman (author), Wilms, M.E. (author), Gonzalez Garcia, Y. (author), Johnsen, Roy (author)
The use of metal additive manufacturing (AM) has strongly increased in the industry during the last years. More specifically, selective laser melting (SLM) is one of the most used techniques due to its numerous advantages compared to conventional processing methods. The purpose of this study is to investigate the effects of process parameters...
journal article 2022
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Salvati, Enrico (author), Tognan, Alessandro (author), Laurenti, L. (author), Pelegatti, Marco (author), De Bona, Francesco (author)
Defects in additively manufactured materials are one of the leading sources of uncertainty in mechanical fatigue. Fracture mechanics concepts are useful to evaluate their influence, nevertheless, these approaches cannot account for the real morphology of defects. Preliminary attempts to exploit a more comprehensive description of defects can...
journal article 2022
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