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Maicas Esteve, H. (author), Taji, Iman (author), Wilms, M.E. (author), Gonzalez Garcia, Y. (author), Johnsen, Roy (author)The use of metal additive manufacturing (AM) has strongly increased in the industry during the last years. More specifically, selective laser melting (SLM) is one of the most used techniques due to its numerous advantages compared to conventional processing methods. The purpose of this study is to investigate the effects of process parameters...journal article 2022
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Salvati, Enrico (author), Tognan, Alessandro (author), Laurenti, L. (author), Pelegatti, Marco (author), De Bona, Francesco (author)Defects in additively manufactured materials are one of the leading sources of uncertainty in mechanical fatigue. Fracture mechanics concepts are useful to evaluate their influence, nevertheless, these approaches cannot account for the real morphology of defects. Preliminary attempts to exploit a more comprehensive description of defects can...journal article 2022
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Nouri Goushki, M. (author), Eijkel, B.I.M. (author), Minneboo, M.B. (author), Fratila-Apachitei, E.L. (author), Zadpoor, A.A. (author)Modulation of the immune response following the implantation of biomaterials can have beneficial effects on bone regeneration. This involves complex interactions between the inflammatory and osteogenic cells. Therefore, the study of cell-cell interactions using direct co-culture models integrated with biomaterials is of great interest. This...journal article 2022
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Noroozi, Reza (author), Zolfagharian, Ali (author), Fotouhi, M. (author), Bodaghi, Mahdi (author)Additive manufacturing (AM), as one of the most powerful manufacturing methods, is fabricating a three-dimensional (3D) structure using computer-aided design (CAD) data by adding material layer by layer. In contrast to traditional manufacturing processes that start from raw block material and remove waste materials, the AM process can...book chapter 2022
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Shakerin, Sajad (author), Sanjari, Mehdi (author), Pirgazi, H. (author), Amirkhiz, Babak Shalchi (author), Mohammadi, Mohsen (author)Maraging steel (MS1)-tool steel (P20) bimetals additively manufactured using the laser powder bed fusion technique were studied under different heat treatment cycles and loading conditions. The hardening of P20 and aging of MS1 were performed sequentially on the hybrid samples. The interfacial characteristics and microstructural evolution of...journal article 2022
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Tankova, T. (author), Andrade, David (author), Branco, Ricardo (author), Zhu, Carlos (author), Rodrigues, Dulce (author), Simões da Silva, Luís (author)This paper analyses the microstructural and mechanical properties of carbon steel coupons produced by CMT-WAAM. The strategy adopted in the fabrication of the test specimens using a robotised facility is explained. Then, the results of the mechanical characterization performed using as-built and machined samples, extracted in several...journal article 2022
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Borisov, Evgenii (author), Gracheva, Anna (author), Popovich, V. (author), Popovich, Anatoly (author)The paper investigates the effect of hot isostatic pressing of single-crystal nickel-based alloy manufactured by selective laser melting (SLM) with a high-temperature substrate preheating. A study of the structure and phase composition of the material before and after treatment has been carried out. It was found that as a result of such...conference paper 2022
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Kuipers, T. (author)The products in our day to day lives have different requirements in different regions of the product. One way of dealing with such spatially varying requirements is to divide the product into multiple parts and assign each part a different material. For example, the handle of a drill is often fitted with a rubbery material which gives it more...doctoral thesis 2022
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Ranjan, R. (author), Ayas, C. (author), Langelaar, Matthijs (author), van Keulen, A. (author)A novel constraint to prevent local overheating is presented for use in topology optimization (TO). The very basis for the constraint is the Additive Manufacturing (AM) process physics. AM enables fabrication of highly complex topologically optimized designs. However, local overheating is a major concern especially in metal AM processes...journal article 2022
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Pfarr, Daniel (author), Louter, P.C. (author)The use of thin glass promises to enable a variety of construction industry pursuits. In addition to the ecological benefits of more efficient use of resources, architects can anticipate new design freedoms with thin glass. Based on the sandwich theory, the flexible thin glass can be combined with a 3D-printed open-cell polymer core to form a...journal article 2023
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Setaki, F. (author), Tian, F. (author), Turrin, M. (author), Tenpierik, M.J. (author), Nijs, L. (author), van Timmeren, A. (author)This paper discusses a novel, compact sound absorption solution with high performance at various frequencies, including low frequencies, achieved through the effective use of Computational Design and Additive Manufacturing (AM). Sound absorption is widely applied for reducing noise and improving room acoustics; however, it is often constrained...journal article 2023
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Yan, Z. (author), Zhu, Jia-Ning (author), Borisov, Evgenii (author), Riemslag, A.C. (author), Scott, S.P. (author), Hermans, M.J.M. (author), Jovanova, J. (author), Popovich, V. (author)In energy absorption applications, architectured metallic materials generally suffer from unrecoverable deformation as a result of local yield damage or inelastic buckling. Nitinol (NiTi) offers recoverable deformation and energy dissipation due to its unique superelasticity, which can change the way we design and additively manufacture...journal article 2023
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Yang, J. (author), Chen, Xiaohong (author), Sun, Yuanxi (author), Feng, Chen (author), Yang, Zheng (author), Zadpoor, A.A. (author), Mirzaali, Mohammad J. (author), Bai, Long (author)The advent of additive manufacturing has facilitated the design and fabrication of hybrid lattice structures with multiple morphologies. These structures combine multiple distinct architectures into a single structure with an exceptional performance that far exceeds that of each constituting architecture. However, combining strut-based...journal article 2023
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Ranjan, R. (author), Langelaar, Matthijs (author), van Keulen, A. (author), Ayas, C. (author)Computational process modelling of metal additive manufacturing has gained significant research attention in recent past. The cornerstone of many process models is the transient thermal response during the AM process. Since deposition-scale modelling of the thermal conditions in AM is computationally expensive, spatial and temporal...journal article 2023
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Li, Yageng (author), Shi, Yixuan (author), Lu, Yuchen (author), Li, Xuan (author), Zhou, J. (author), Zadpoor, A.A. (author), Wang, Luning (author)With the advancement of additive manufacturing (AM), customized vascular stents can now be fabricated to fit the curvatures and sizes of a narrowed or blocked blood vessel, thereby reducing the possibility of thrombosis and restenosis. More importantly, AM enables the design and fabrication of complex and functional stent unit cells that...review 2023
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Bayat, Mohamad (author), Zinovieva, Olga (author), Ferrari, Federico (author), Ayas, C. (author), Langelaar, Matthijs (author), Spangenberg, Jon (author), Salajeghe, Roozbeh (author), Poulios, Konstantinos (author), Mohanty, Sankhya (author), Sigmund, Ole (author), Hattel, Jesper (author)Additive manufacturing (AM) processes have proven to be a perfect match for topology optimization (TO), as they are able to realize sophisticated geometries in a unique layer-by-layer manner. From a manufacturing viewpoint, however, there is a significant likelihood of process-related defects within complex geometrical features designed by TO...review 2023
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Macallister, N. (author), Chellu, Sreyas (author), Riemslag, A.C. (author), Scott, S.P. (author), Ayas, C. (author), Popovich, V. (author), Becker, Thorsten Hermann (author)Sub-size specimen testing offers a potentially elegant solution to accompany fatigue life assessments in determining vital fatigue parameters such as effective fatigue crack growth propagation thresholds (ΔK<sub>th,eff</sub>). Additively manufactured parts stand to benefit from this in potential build-by-build fatigue validation without...journal article 2023
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Li, Y. (author), Pavanram, P. (author), Bühring, J. (author), Rütten, S. (author), Schröder, K. U. (author), Zhou, J. (author), Pufe, T. (author), Wang, L. . (author), Zadpoor, A.A. (author), Jahr, H. (author)Additively manufactured (AM) degradable porous metallic biomaterials offer unique opportunities for satisfying the design requirements of an ideal bone substitute. Among the currently available biodegradable metals, iron has the highest elastic modulus, meaning that it would benefit the most from porous design. Given the successful...journal article 2023
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van der Zwet, J.M. (author), Delissen, A.A.T.M. (author), Langelaar, Matthijs (author)Topology optimization has seen increased interest with the rise of additive manufacturing (AM) as a fabrication method, because of its ability to exploit the geometric complexity that AM offers. However, AM still imposes some geometric restrictions on the design, most notably on minimum feature size, overhang angles, and enclosed voids....journal article 2023
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Mirzaali, Mohammad J. (author), Shahriari, N.S. (author), Zhou, J. (author), Zadpoor, A.A. (author)Additive manufacturing (AM) technologies, particularly those based on powder bed fusion (PBF), most notably, selective laser melting (SLM) for metals, have in recent years emerged as unique fabrication methods for patient-specific implants made of metals and their alloys. The ability to manufacture complex geometries together with the other...book chapter 2023