The effect of pH on the corrosion protection of aluminum alloys in lithium-carbonate-containing NaCl solutions

The corrosion inhibiting effect of lithium carbonate has been studied over the pH range relevant for atmospheric corrosion conditions at the polymer/metal interface. It is demonstrated that lithium carbonate offers optimum corrosion protection under moderately alkaline conditions attributed to the formation of a protective layer identified as...

Localised aqueous corrosion of electroless nickel immersion gold-coated copper

Electroless nickel (Ni) immersion gold (Au), commonly referred to by the acronym ENIG, is the most common protective coating applied on the exposed copper (Cu) traces of printed circuit boards (PCBs). In this work, we elucidate the local corrosion mechanism of the ENIG-Cu system by applying microscopic, surface analysis and electrochemical...

Evaluation of the formation and protectiveness of a lithium-based conversion layer using electrochemical noise

The formation process of a lithium-based conversion layer on AA2024-T3 and its corrosion protective behavior are studied using electrochemical noise (EN). Wavelet transform, as well as noise resistance analysis, have been employed to interpret the EN data. The EN data confirmed five different stages during the conversion layer growth,...

Microstructure, mechanical, and corrosion properties of Zr_1-xCr_xB_y diboride alloy thin films grown by hybrid high power impulse/DC magnetron co-sputtering

We study microstructure, mechanical, and corrosion properties of Zr_1-xCr_xB_y coatings deposited by hybrid high-power impulse/DC magnetron co-sputtering (CrB₂-HiPIMS/ZrB₂-DCMS). Cr/(Zr + Cr) ratio, x, increases from 0.13 to 0.9, while B/(Zr + Cr) ratio, y, decreases from 2.92 to 1.81. As...

Editors' Choice - Dealloying-Driven Cerium Precipitation on Intermetallic Particles in Aerospace Aluminium Alloys

Cerium-based compounds have been studied for decades as non-toxic candidates for the protection of aerospace aluminium alloys (AAs) like AA2024-T3. However, the complex heterogeneous microstructure of these alloys has hindered a thorough understanding of the subsequent stages of corrosion protection provided by this class of inhibitors. Thus,...

Nanoscopic and in-situ cross-sectional observations of Li-based conversion coating formation using liquid-phase TEM

Lithium salts have been proposed as promising environmentally friendly alternatives to carcinogenic hexavalent chromium-based inhibitors for the corrosion protection of aerospace aluminium alloys (AAs). Incorporated into organic coatings, lithium salts are released at damaged locations to establish a conversion layer in which distinct...

Laterally-resolved formation mechanism of a lithium-based conversion layer at the matrix and intermetallic particles in aerospace aluminium alloys

Lithium leaching coatings have recently been developed as eco-friendly active corrosion protection technology for aerospace aluminium alloys (AAs) by the formation of a conversion layer at coating defects. While general conversion layer formation characteristics were studied and reported before, here we study the local layer formation process...

Challenges to electrochemical evaluation of nanometric sandwiched thin specimens using liquid cells designed for application in liquid-phase TEM corrosion studies

Liquid-phase transmission electron microscopy (LP-TEM) has provided corrosion scientists with a unique opportunity to directly correlate nanoscopic morphological and compositional evolutions to the corresponding electrochemical response of corroding thin TEM specimens. Electrochemical liquid cell designs are key components of a LP-TEM study...

Cross-sectional characterization of the conversion layer formed on AA2024-T3 by a lithium-leaching coating

This work focuses on the cross-sectional characterization of the protective conversion layer formed on AA2024-T3 by lithium-leaching from a polyurethane coating in a corrosive environment. The layer shows a multi-layered arrangement comprising nanoscopic local phases. Transmission electron microscopy (TEM) and complementary high-resolution...

Effect of simulated brazing on the microstructure and corrosion behavior of twin roll cast AA3003

Aluminum alloy (AA) 3003 is widely used as fin and tube material in heat exchangers. In these heat exchangers, the tube and fin material are brazed together by means of an AA4xxx alloy. In this study, the effect of a simulated brazing step on the microstructure and corrosion behavior of a twin roll casted (TRC) AA3003 was studied. In particular,...

Corrosion resistance of hot-dip galvanized steel in simulated soil solution: A factorial design and pit chemistry study

The soil corrosion of widely applied galvanized steel structures, such as power transmission towers, must be considered to prevent harm to their structural integrity and to mitigate the high costs associated with early failure. A full two-level factorial design was used to evaluate the relative significance of various influencing factors on the...

Application of in-situ liquid cell transmission electron microscopy in corrosion studies: a critical review of challenges and achievements

Identifying corrosion initiation events in metals and alloys demands techniques that can provide temporal and spatial resolution simultaneously. Transmission electron microscopy (TEM) enables one to obtain microstructural and chemical descriptors of materials at atomic/nanoscopic level and has been used in corrosion studies of many metal...

In-situ nanoscopic observations of dealloying-driven local corrosion from surface initiation to in-depth propagation

Dealloying is involved in materials science responsible for fabrication of nanoscale structures beneficially but for corrosion degradations detrimentally. Detailed understanding related to the latter is critical for designing corrosion-resistance alloys and dedicated inhibition systems. Thus, direct nanoscopic observations of nano-structural...

Dealloying-driven local corrosion by intermetallic constituent particles and dispersoids in aerospace aluminium alloys

Nanoscopic characterization of heterogeneous intermetallic particles (IMPs) which microstructurally and compositionally evolve during local corrosion is crucial in unravelling the mechanisms and sequence of initial and local corrosion events. Herein, we study site-specific initiation events focused on microscopic constituent intermetallic...

Characterization of the passive layer on ferrite and austenite phases of super duplex stainless steel

In this study, we report on a combined microscopic, analytical and electrochemical characterization of the nanoscopic passive layer on a tungsten‑molybdenum-containing super duplex stainless steel. We used scanning transmission electron microscopy/energy dispersive X-ray spectroscopy, scanning Kelvin probe force microscopy, scanning tunneling...

Enhanced corrosion protection of mild steel by the synergetic effect of zinc aluminum polyphosphate and 2-mercaptobenzimidazole inhibitors incorporated in epoxy-polyamide coatings

This work investigates the synergetic effect of zinc aluminum polyphosphate (ZAPP) and 2-mercaptobenzimidazole (MBI) on the corrosion protection of mild steel coated with a solvent-borne epoxy-polyamide layer. The magnitude and trend of electrochemical impedance spectroscopy data over 70-d immersion in 3.5 wt.% NaCl solution indicate superior...