A single three-parameter tilted fibre Bragg grating sensor to monitor the thermosetting composite curing process

The unique sensing features of the tilted Fibre Bragg Grating (TFBG) as a single three-parameter optical sensor are demonstrated in this work, to monitor the manufacturing process of composite materials produced using Vacuum Assisted Resin Transfer Moulding (VARTM) process. Each TFBG sensor can measure simultaneously and separately strain,...

A fully coupled thermo-mechanical analysis for the minimisation of spring-in and process time in ultra-thick components for wind turbine blades

The paper tackles the multi-objective optimisation of the cure stage of the Vacuum Assisted Resin Transfer Moulding (VARTM) process to manufacture the root insert of wind turbine blades. The aim of the study is to compare the Pareto front obtained from a pure heat transfer analysis, where temperature overshoot is an objective, with the one...

Cure-induced residual stresses for warpage reduction in thermoset laminates

The paper addresses the role played by the cure stage of a vacuum assisted resin transfer molding process in residual stresses generation. The Airstone 780E epoxy resin and Hardener 785H system broadly used in the wind turbine blade industry has been used in this study. The viscous–elastic properties of the resin have been characterized and...

Effect of convection coefficient and thickness on optimal cure cycles for the manufacturing of wind turbine components using VARTM

The paper deals with the influence of the convection coefficient and laminate thickness on multi-objective optimisation of the vacuum assisted resin transfer moulding cure stage for the manufacturing of wind turbine components. An epoxy resin system widely used in the wind turbine industry has been chemically characterised and the...

Multi-objective optimization of Resin Infusion

The present paper addresses the multi-objective optimization of the filling stage of the Resin Infusion manufacturing process. The optimization focuses on the selection of an optimal temperature profile which addresses the tradeoff between filling time and the risk of impeding the flow of resin due to excessive curing. The methodology developed...

Residual Stresses Generation in Ultra-Thick Components for Wind Turbine Blades

The present paper investigates the generation of cure induced residual stresses during the cure stage of the Vacuum Assisted Resin Transfer Moulding (VARTM) process for the fabrication of ultra-thick components (i.e. 105 mm) for wind turbine blades manufacturing (i.e. root insert). The viscous-elastic material characterisation of the Airstone...

Stochastic multi-objective optimisation of the cure process of thick laminates

A stochastic multi-objective cure optimisation methodology is developed in this work and applied to the case of thick epoxy/carbon fibre laminates. The methodology takes into account the uncertainty in process parameters and boundary conditions and minimises the mean values and standard deviations of cure time and temperature overshoot....

Measurement of thermal conductivity of epoxy resins during cure

This work reports the development of a methodology for the measurement of thermal conductivity of thermosetting polymers during their cure. The study addresses the reliability and robustness of the method through FEA modeling and testing using a noncuring material with known thermal conductivity. The thermal conductivity and its evolution during...

Optimal cure cycles for manufacturing of thick composite parts using multi-objective genetic algorithms

The paper addresses the multi-objective optimization of the cure process of a Vacuum Assisted Resin Transfer Molding for components ranging from 40 to 100 mm thickness and aims to investigate the effect of thickness on the identification and quantification of a set of optimal cure profiles that minimize temperature overshoot and process time....

Quantifying the relevant time-quality trade-off of the curing process for wind turbine blades manufacturing

Multi-objective optimisation of the cure of thick components

This paper addresses the multi-objective optimisation of the cure stage of composites manufacture. The optimisation aims to minimise the cure process duration and maximum temperature overshoot within the curing part by selecting an appropriate thermal profile. The methodology developed combines a finite element solution of the heat transfer...