Modeling Conjugate Heat Transfer in an Anode Baking Furnace Using OpenFoam

The operation of large industrial furnaces will continue to rely on hydrocarbon fuels in the near foreseeable future. Mathematical modeling and numerical simulation is expected to deliver key insights to implement measures to further reduce pollutant emissions. These measures include the design optimization of the burners, the dilution of...

Mitigating Thermal NOx by Changing the Secondary Air Injection Channel: A Case Study in the Cement Industry

This work studies how non-premixed turbulent combustion in a rotary kiln depends on the<br/>geometry of the secondary air inlet channel. We target a kiln in which temperatures can reach values above 1800 degrees Kelvin. Monitoring and possible mitigation of the thermal nitric-oxide (NOx) formation is of utmost importance. The performed reactive...

Analysis of the aerodynamics in the heating section of an anode baking furnace using non-linear finite element simulations

The emissions from the industrial furnaces impact the environment. Among the various factories, those having anode baking furnaces are working on reducing the pollutant emissions. The aerodynamics in the furnace influences the emissions due to the high dependence of combustion and radiation phenomena on the mixing characteristics. Therefore,...

Systematic development and mesh sensitivity analysis of a mathematical model for an anode baking furnace

The anode baking process is developed and improved since the 1980s due to its importance in Aluminium industry. The process is characterized by multiple physical phenomena including turbulent flow, combustion process, conjugate heat transfer, and radiation. In order to obtain an efficient process with regards to quality of anodes, soot-free...