Structural Design and Testing of Digitally Manufactured Concrete Structures

The form freedom enabled by digital fabrication with concrete technologies provides advantages for a wide range of concrete based objects, from architectural to structural elements. The current chapter focuses on the specifics of structural design and engineering of DFC with emphasis on those technologies based on Additive Manufacturing with...

Digital Fabrication with Cement-Based Materials: Process Classification and Case Studies

The need for methods for forming concrete has existed for as long as concrete has been used in constructing the built environment. Creating flat, rectilinear formers have traditionally been the cost and time efficient default for the majority of applications. The desire for greater design freedom and the drive to automate construction...

A process classification framework for defining and describing Digital Fabrication with Concrete

Digital Fabrication with Concrete (DFC) encompasses 3D Concrete Printing (3DCP) and many other methods of production. DFC is emerging from an era of invention and demonstration to one where the merits of one principle over another needs to be quantified systematically. DFC technologies vary in characteristics, complexity and maturity which...

3D Printing Concrete on temporary surfaces: The design and fabrication of a concrete shell structure

One of the geometrical restrictions associated with printed paste materials such as concrete, is that material must be self-supporting during printing. In this research paper a new methodology for 3D Printing Concrete onto a temporary freeform surface is presented. This is achieved by setting up a workflow for combining a Flexible Mould...

Double curved concrete printing: Printing on non-planar surfaces

It is no secret that there have been some great advances in the realm of concrete additive manufacturing. However, one of the major drawbacks of this fabrication technique is that the elements must be self-supporting during printing. While most other additive manufacturing materials can overcome this by using a secondary printed support...