Prevention of enclosed voids in topology optimization using a cumulative sum flood fill algorithm

Topology optimization has seen increased interest with the rise of additive manufacturing (AM) as a fabrication method, because of its ability to exploit the geometric complexity that AM offers. However, AM still imposes some geometric restrictions on the design, most notably on minimum feature size, overhang angles, and enclosed voids....

Topology optimization for dynamic and controlled systems: With application to motion system design

High-precision motion systems are crucial for many applications, such as in semiconductor equipment, microscopy, robotics, and medical devices. Next to high operating speeds, high accuracy and precision are required, which makes the design of these systems a challenging task. Dynamics, feedback control, and their interaction all play an...

Realization and assessment of metal additive manufacturing and topology optimization for high-precision motion systems

The design of high-precision motion stages, which must exhibit high dynamic performance, is a challenging task. Manual design is difficult, time-consuming, and leads to sub-optimal designs that fail to fully exploit the extended geometric freedom that additive manufacturing offers. By using topology optimization and incorporating all...

Efficient limitation of resonant peaks by topology optimization including modal truncation augmentation

In many engineering applications, the dynamic frequency response of systems is of high importance. In this paper, we focus on limiting the extreme values in frequency response functions, which occur at the eigenfrequencies of the system, better known as resonant peaks. Within an optimization, merely sampling the frequency range and limiting the...

High-precision motion system design by topology optimization considering additive manufacturing

In the design process of high-precision motion stages, the dynamic behavior is of paramount importance. Manual design of such a stage is a time-consuming process, involving many iterations between engineers responsible for mechanics, dynamics and control. By using topology optimization in combination with additive manufacturing, post...