Applying multi-pass friction stir processing to refine the microstructure and enhance the strength, ductility and corrosion resistance of WE43 magnesium alloy

Magnesium alloys have many unique properties, mostly benefitting from the low density of magnesium. However, they are not competitive, when compared with other lightweight materials, such as aluminum alloys, particularly in ductility and corrosion resistance. There is a strong need to improve the mechanical properties and corrosion resistance...

A high pressure die cast magnesium alloy with superior thermal conductivity and high strength

Thermal conductivity is a key parameter for high performance material needed for electronic devices. While most commercially used Mg foundry alloys exhibit low thermal conductivities. In this work, we developed an Mg–3RE–0.5Zn alloy that is suitable for high pressure die cast (HPDC) ultrathin wall cellphone components. The thermal...

Integrated physical and numerical simulations of weld seam formation during extrusion of magnesium alloy

Solid-state bonding takes place during the extrusion process to produce a hollow metal profile through a porthole die, known as extrusion welding. Defective weld seams degrade extruded products in mechanical properties. The present research was aimed to determine the effect of extrusion condition on the longitudinal weld seam quality of a...