Double-curved precast concrete elements: Research into technical viability of the flexible mould method

The production of precast, concrete elements with complex, double-curved geometry is expensive due to the high costcosts of the necessary moulds and the limited possibilities for mould reuse. Currently, CNC-milled foam moulds are the solution applied mostly in projects, offering good aesthetic performance, but also resulting in waste of material...

Kine-Mould: Manufacturing technology for curved architectural elements in concrete

The production of architectural elements with complex geometry is challenging for concrete manufacturers. Computer-numerically-controlled (CNC) milled foam moulds have been applied frequently in the last decades, resulting in good aesthetical performance. However, still the costs are high and a large volume of waste is produced. This paper...

Production of Curved Precast Concrete Elements for Shell Structures and Free-form Architecture using the Flexible Mould Method

Free-form buildings tend to be expensive. By optimizing the production process, economical and well-performing precast concrete structures can be manufactured. In this paper, a method is presented that allows producing highly accurate double curved-elements without the need for milling two expensive mould surfaces per single element. The...

Optimization of the flexible mould process for the production of double-curved concrete elements

Free-form buildings tend to be expensive. By optimizing the production process, economical and wellperforming concrete structures and elements can be manufactured. In this paper, an innovative method is presented that allows producing highly accurate double curved-elements without the need for milling two expensive mould surfaces per single...

The use of SCC and textile reinforcement

In an earlier article (CPI issue of August 2011 [1]) a method was presented for producing precast curved panels with a thickness of a few centimeters using the 'flexible mould method'. This method is the central theme in the PhD study of the first author on the realization of freeform architecture in concrete. The concrete panels manufactured...