Heat pumps can drastically reduce energy requirements in industry. Operating a compression resorption heat pump with an NH₃-CO₂-H₂O mixture has been identified as a promising option that can have an increased performance compared to only NH₃-H₂O. In this paper an important process of the heat pump cycle is investigated: The absorption process. A mini-channel heat exchanger with 116 tubes of inside diameter of 0.5 mm is used for this purpose. For the NH₃-H₂O experiments overall heat transfer coefficients of 2.7–6 kW/(m²K) were reached for mixture mass flows of 0.71–2.5 kg/h. For the NH₃-CO₂-H₂O mixture pumping instabilities limited the operating range which resulted in higher pressures and higher mixture mass flows compared to NH₃-H₂O. The overall heat transfer coefficients were lower in the case of the added CO₂, with the maximum of 3 kW/(m²K) corresponding to a mixture mass flow of 4.2 kg/h. However, an increase in heat transfer of approximately 5% was reached with the added CO₂ which is beneficial for heat pump applications. Additionally, limited research has been conducted on absorption in upward versus downward flow and, therefore, these two configurations have also been tested in the mini-channel heat exchanger. Even though the pumping instabilities vanished with absorption in upward flow it was confirmed that absorption in downward flow with the mixture on the tube side is the most beneficial configuration for absorption of ammonia in NH₃-CO₂-H₂O or NH₃-H₂O in a mini-channel heat exchanger. The performance increased by approximately 10% with absorption in downward flow.

Heat pumps can efficiently upgrade waste heat from the industry and in that way reduce emissions. One of the main reasons why heat pumps are not applied to a greater extent in industry are large payback periods. Compression–resorption heat pumps (CRHP) enhanced by wet compression are considered a very promising option that can have higher coefficient of performance compared to traditional technologies when the heat source and/or sink have a large temperature glide. In this study the thermodynamic and economic performance of two potential industrial cases are examined for CRHP operating with NH₃–H₂O and NH₃–CO₂–H₂O. A detailed thermodynamic model of the compressor is used to evaluate the isentropic efficiency for each case. The results are used to calculate the simple payback period, when a boiler is replaced by a CRHP, as a function of the predicted gas and electricity prices in the Netherlands from 2020 to 2035. The results indicate that adding CO₂ to the NH₃–H₂O mixture increases the cycle COP when the temperature glide of the heat sink is 40 K while the opposite occurs when the glide is 80 K. The highest COPs and lowest payback times are obtained when the outlet vapor quality is around 0.50 for both the binary and ternary mixtures. Larger glides require higher outlet qualities. However, it is clear that even for high temperature glides the payback period can be within acceptable limits, especially if the cost of CO₂ emissions is taken into account.

Compression-resorption heat pumps (CRHP) utilizing wet compression are a very promising option to upgrade waste heat from industry. CRHPs have the potential to have higher coefficient of performance (COP) than the traditionally used vapour-compression heat pumps (VCHP). However, commercial solutions utilizing wet compression are not available yet. Also, wet compression is a feasible option only if the efficiency of the compressor is sufficiently high, 0.7 or higher, as identified by several authors. In this study, we develop and validate a model of a twin screw compressor that is suitable for wet compression. The model is adapted to calculate the entropy production generation in order to identify where the major irreversibilities are located in the compressor. The effects of clearance size, rotational speed, ammonia concentrations, compressor inlet vapor quality as well as under- and over compression are analysed. The results show that the clearance size and the rotational speed have the largest effects on the entropy production. Additionally, increased ammonia concentration and decreased vapor quality lead to decreased losses. The results indicate that it should be feasible to reach the targeted performance if the clearances size is limited to 50 μm, the rotational speed maintained above 10,000 rpm, the ammonia concentration kept in the range of 30–40 wt.%, and the inlet vapor quality in the range 0.5–0.7.

Upgrading waste heat by compression resorption heat pumps (CRHP) has the potential to make a strong impact in industry. The efficiency of CRHP can be further improved by using alternative working fluids. In this work, the addition of carbon dioxide to aqueous ammonia solutions for application in CRHP is investigated. The previously published thermodynamic models for the ternary mixture are evaluated by comparing their results with experimental thermodynamic data, and checking their advantages and disadvantages. Then the models are used to investigate the impact of adding CO₂ to NH₃-H₂O in wet compression resorption heat pump applications. For an application where a waste stream is heated from 60 to 105 °C, a COP increase of up to 5% can be attained by adding CO₂ to the ammonia-water mixture, without any risk of salt formation. Additional advantages of adding CO₂ to the ammonia-water mixture in that case are decreased pressure ratio, as well as an increase in the lower pressure level. When practical pressure restrictions are considered the benefits of the added CO₂ become even larger or around 25% increase in the COP. Nonetheless, when the waste stream was considered to be additionally cooled down, no significant benefits were observed.