Discrete dislocation plasticity simulations are carried out to investigate the static frictional response of sinusoidal asperities with (sub)-microscale wavelength. The surfaces are first flattened and then sheared by a perfectly adhesive platen. Both bodies are explicitly modelled, and the external loading is applied on the top surface of the platen. Plastic deformation by dislocation glide is the only dissipation mechanism active. The tangential force obtained at the contact when displacing the platen horizontally first increases with applied displacement, then reaches a constant value. This constant is here taken to be the friction force. In agreement with several experiments and continuum simulation studies, the friction coefficient is found to decrease with the applied normal load. However, at odds with continuum simulations, the friction force is also found to decrease with the normal load. The decrease is caused by an increased availability of dislocations to initiate and sustain plastic flow during shearing. Again in contrast to continuum studies, the friction coefficient is found to vary stochastically across the contact surface, and to reach locally values up to several times the average friction coefficient. Moreover, the friction force and the friction coefficient are found to be size-dependent.

A contact mechanical model is presented where both metal bodies can deform by discrete dislocation plasticity. The model intends to improve on previous dislocation dynamics models of contact, where only a plastically deformable body was considered, flattened by a rigid platen. The effect of the rigid platen was mimicked through boundary conditions acting on the deformable body. While the formulation is general, the simulations presented here are only performed for contact between a plastically deforming body with sinusoidal surface and a flat body that is either elastic or rigid. Results show that the contact conditions, i.e. frictionless and full stick, affect the morphology of the contact as well as the contact pressure distribution. This is because dislocations can glide through the frictionless contact and fragment it, but do not penetrate a sticking contact. Average quantities like mean apparent contact pressure and total plastic slip are, instead, independent of contact conditions and of the details of the contact area. A size dependence is observed in relation to the onset of plastic deformation, where surfaces with smaller wavelength and amplitude require a larger contact pressure to yield than self similar surfaces with larger wavelength. The size dependence is very pronounced when the flat body is rigid, but fades when the compliance of the flat body is large.

It is customary to simplify the analysis of contact between two elastically deformable bodies by treating an equivalent problem where only one body is deformable and the other is rigid. This is possible provided that the gap geometry and the effective elastic modulus of the bodies in the simplified problem are the same as in the original problem. However, the question arises on whether – and to which extent – the simplification is still valid even when (size-dependent) plasticity occurs. Studies using discrete dislocation plasticity have also, so far, addressed simple contact problems where only one body can deform plastically. Here, we extend the analysis to two bodies in contact that can both deform by dislocation plasticity and investigate under which conditions the response agrees with that of an equivalent simplified problem. The bodies in contact are metal single crystals with sinusoidal and flat surface. It is found that the response of two plastically deformable bodies in contact can be simplified to an equivalent problem where one body is rigid and the other can deform plastically. Also, a plasticity size effect is observed, but the effect fades when the platen becomes more plastically deformable.