With the growing demand for sustainable, cost-effective and overall-efficient building solutions, the need for dependable modular construction systems is steadily on the rise. In the present paper a novel hybrid modular construction system named INNO3DJOINTS is introduced, employing cold-formed welded steel tubular columns, fabricated according to EN 10219, and cold-formed steel thin-wall section based truss-girders, joined by the innovative plug-and-play (P&P) connector, designed to provide ease-of-assembly and -disassembly. The experimental investigation conducted on isolated sub-frame configurations of the novel system is presented, where 6 full-scale specimens were subjected to horizontal and vertical loading. The test configurations differed in the P&P joint socket thickness and the absence/presence of the light steel framing (LSF) wall, encased with oriented strand board (OSB). In addition, a numerical model for predicting the system's global behaviour is proposed, developed in SAP2000. Initially, the behaviour of the employed P&P joint configurations, categorized as partial-strength, is characterized using experimental and validated ABAQUS finite element model (FEM) data, resulting in a spring model implemented into the global FEM. Finally, the numerical and experimental results are compared and discussed, leading to conclusions regarding the system's 2D structural performance, identified behaviour governing phenomena, P&P joint influence, LSF wall and OSB contribution, as well as the capabilities of the developed FEM.

The use of high strength steel (HSS) has been consolidated around the world because of its numerous advantages mostly for high-rise buildings and large span bridges. As it provides the possibility of a design with slender sections, substantial reduction in the structure weight is expected, but special attention should be given to the stability of the HSS compression members. However, the existing design codes for HSS columns are limited and based on experimental data related to normal strength steel (NSS) materials, which is responsible for an inaccurate resistance prediction. In this sense, the present paper aimed to investigate the buckling behavior of S690 HSS welded I-section columns failing by flexural buckling around the both principal axes and beam-columns failing by lateral torsional buckling. The experimental campaign contemplated 4 pin-ended columns, in which 2 were tested about their major-axis and the other 2 about the minor-axis, and also 2 beam-columns, including supplementary experimental to measure the geometric imperfections, residual stresses and material properties of the S690 welded I-section columns and beam-columns. In the following, a numerical model was built and validated against the experimental results and afterwards employed to perform a sensitivity study considering different membrane residual stress patterns. Finally, the European [1,2], American [3], and Australian [4] codes were assessed by comparing the design resistances with the results from the experimental tests and the collected test data of relevant studies, showing in general a considerable level of conservatism.

Steel tubular members are efficient and aesthetic structural solution, yet the bolted connections between then are challenging due to the restricted access to the inside of the tube. There are several solutions, which try to overcome this difficulty, by adoption of special fasteners and/or additional connecting elements. This paper presents the experimental and numerical characterization of a novel plug-and-play joint that was developed as a demountable solution to connect tubular steel columns to cold-formed steel trusses. The research program comprised a large number of experimental tests on components and the full-scale joints, complemented by numerical models calibrated with the experimental tests. These calibrated numerical models were subsequently used to perform a large parametric study on the components and joint that allowed to propose guidelines on the geometries that maximise the performance of these joints.

EN 1993-1-1 gives stability design rules for columns, beams and beam–columns up to S460, whereas EN 1993-1-12 gives additional guidance for S500 up to S700. Recent studies show that high strength steel members may be designed using improved buckling curves, where the enhanced behaviour is usually attributed to the improved material properties but mainly due to the more favourable residual stress distribution. The behaviour of unrestrained beams in HSS has not been widely studied. At present in EN 1993-1-1, the design rules for lateral-torsional buckling of beams are not dependent on the steel grade, meaning that the code does not distinguish between beams in conventional strength steel or HSS. In pursuit of an answer to the mentioned shortcomings, the present research is based on the experimental programme covering 12 full-scale tests, residual stress measurements, advanced numerical models and analytical derivations. The experiments cover different steel grades up to S690, welded and hot-rolled sections, homogeneous and hybrid (flanges in HSS and web in mild steel), double and mono-symmetric sections as well as variations in the cross-section class. This paper provides an overview of the experimental programme, discusses the results for lateral-torsional buckling of beams, and presents an advanced numerical model that was calibrated to the experimental results including the measured residual stress distribution and geometrical properties of the members. The numerical model was explored to assess various assumptions for the member imperfections, and these are further compared with code recommendations.