Foam reduces gas mobility and can help improve sweep efficiency in an enhanced-oil-recovery (EOR) process. For the latter, long-distance foam propagation is crucial. In porous media, strong foam generation requires that the local pressure gradient exceed a critical value (!P min). Normally, this happens only in the near-well region. Away from wells, these requirements might not be met, and foam propagation is uncertain. It has been shown theoretically that foam can be generated, independent of pressure gradient, during flow across an abrupt increase in permeability (Rossen 1999). The objective of this study is to validate theoretical explanations through experimental evidence and to quantify the effect of fractional flow on this process. This article is an extension of a recent study (Shah et al. 2018) investigating the effect of permeability contrast on this process. In this study, the effects of fractional flow and total superficial velocity are described. Coreflood experiments were performed in a cylindrical sintered-glass porous medium with two homogeneous layers and a sharp permeability jump in between, representing a lamination or cross lamination. Unlike previous studies of this foam-generation mechanism, in this study, gas and surfactant solution were coinjected at field-like velocities into a medium that was first flooded to steady state with gas/brine coinjection. The pressure gradient is measured across several sections of the core. X-ray computed tomography (CT) is used to generate dynamic phase-saturation maps as foam generates and propagates through the core. We investigate the effects of velocity and injected-gas fractional flow on foam generation and mobilization by systematically changing these variables through multiple experiments. The core is thoroughly cleaned after each experiment to remove any trapped gas and to ensure no hysteresis. Local pressure measurements and CT-based saturation maps confirm that foam is generated at the permeability transition, and it then propagates downstream to the outlet of the core. A significant reduction in gas mobility is observed, even at low superficial velocities. Foam was generated in all cases, at all the injected conditions tested; however, at the lowest velocity tested, strong foam did not propagate all the way to the outlet of the core. Although foam generation was triggered across the permeability boundary at this velocity, it appeared that, for our system, the limit of foam propagation, in terms of a minimum-driving-force requirement, was reached at this low rate. CT images were used to quantify the accumulation of liquid near the permeability jump, causing local capillary pressure to fall below the critical capillary pressure required for snap-off. This leads to foam generation by snap-off. At the tested fractional flows, no clear trend was observed between foam strength and f g. For a given permeability contrast, foam generation was observed at higher gas fractions than predicted by previous work (Rossen 1999). Significant fluctuations in pressure gradient accompanied the process of foam generation, indicating a degree of intermittency in the generation rate—probably reflecting cycles of foam generation, dryout, imbibition, and then generation. The intermittency of foam generation was found to increase with decreasing injection velocities and increasing fractional flow. Within the range of conditions tested, the onset of foam generation (identified by the rise in !P and S g) occurs after roughly the same amount of surfactant injection, independent of fractional flow or injection rate. @en

Alkaline/surfactant/foam (ASF) flooding is a novel enhanced-oil-recovery (EOR) process that increases oil recovery over waterflooding by combining foaming with a decrease in the oil/water interfacial tension (IFT) by two to three orders of magnitude. We conducted an experimental study regarding the formation of an oil bank and its displacement by foam drives with foam qualities within the range of 57 to 97%. The experiments included bulk phase behavior tests using n-hexadecane and a single internal olefin sulfonate surfactant, and a series of computed-tomography (CT) -scanned coreflood experiments using Bentheimer Sandstone cores. The main goal of this study was to investigate the effect of drive-foam quality on oil-bank displacement. The surfactant formulation was found to lower the oil/water IFT by at least two orders of magnitude. Coreflood results, at under-optimum salinity conditions yielding an oil/water IFT on the order of 10-1 mN/m, showed similar ultimate-oil-recovery factors for the range of drive-foam qualities studied. A more distinct frontal oil-bank displacement was observed at lower drive-foam qualities investigated, yielding an increased oil-production rate. The findings in this study suggested that dispersive characteristics at the leading edge of the generated oil bank in this work were strongly related to the surfactant slug size used, the lowest drive-foam quality assessed yielded the highest apparent foam viscosity (and, thus, the most stable oil-bank displacement), and drive-foam strength increased upon touching the oil bank when using drive-foam qualities of 57 and 77%.@en

As foam is injected into an oil reservoir, the region near an injector can become oil-free due to the relatively high capillary number. Foam created in this region encounters oil further out in the reservoir. The impact of oil on foam in porous media is usually investigated by co-injecting surfactant, gas and oil, or by injecting pre-generated foam into an oil-saturated core. However, the former experiment does not give information on the impact of oil on pre-generated foam, and with the latter experiment one cannot easily obtain data at different oil fractional flows, necessary to model the impact of oil on pre-generated foam. Here we present a novel but relatively simple experimental technique for investigating the effect of oil on pre-generated foam in porous media. This allows one to compare the effects of oil on pre-generated foam and on foam generation without the experimental complications involved in using two separate porous media. We co-inject surfactant solution and gas into a relative narrow core (1 cm diameter), and inject oil into the core some distance downstream from the inlet through ports in the side of the core. The relatively narrow core allows rapid contact between the injected crude oil and pre-generated foam in a porous medium much larger than pore dimensions. By injecting the three phases into the core we investigate the flow behaviour of foam with oil at fixed fractional flows of all three phases. We illustrate the technique with a study of the effect of one crude oil with two surfactants. With this system, there is a progressive decrease in the apparent viscosity of the foam after encountering oil. Foams with a higher gas fraction experiences a more-significant weakening by oil over the length of the core than foams with a lower gas fraction. By the end of the core, the apparent viscosities of foam with a higher gas fraction approach values observed with three-phase co-injection. We present a novel, but relatively simple method to investigate the change of foam mobility as it encounters oil in a porous medium, at controlled fractional flows. We show that in our case the apparent viscosity of foam with oil can decrease by more than a factor of four over a distance of 15 cm, indicating that foam and oil reach steady-state (as observed with three-phase co-injection) almost instantaneously compared to the length of a reservoir-simulation grid-block.@en