Switched Reluctance Motors (SRMs) are widely used for their simplicity and cost-effectiveness, for example, in coarse laser pointing for free-space optical (FSO) communication, with torque ripple being a challenge in their implementation. This paper introduces an automated, modelfree approach to minimize torque ripple in SRMs despite manufacturing variations. Using an extremum-seeking approach, the commutation parameters are adapted online to mitigate the position-dependent velocity ripple through gradient descent. Simulations show that the method's effectiveness is consistent across different SRMs, rendering it applicable to mass production, and experimental results verify that torque ripple is almost entirely eliminated in several hours. The developed approach enables accurate SRM control with minimal expert knowledge, functioning as a crucial step toward their deployment in constellation projects for FSO communication.

Cross-coupled iterative learning control (ILC) can improve the contour tracking performance of manufacturing systems significantly. This paper aims to develop a framework for norm-optimal cross-coupled ILC that enables intuitive tuning of time- and iteration-varying weights of the exact contour error and its tangential counterpart. This leads to an iteration-varying ILC algorithm for which convergence conditions are developed. In addition, a resource-efficient implementation is developed that reduces the computational load significantly and enables the use of long reference signals. The approach is experimentally validated on an industrial flatbed printer.

Actuators that require commutation algorithms, such as the switched reluctance motor (SRM) considered in this paper and employed in the coarse pointing assembly (CPA) for free-space optical communication, often have torque-ripple disturbances that are periodic in the commutation-angle domain that deteriorate the positioning performance. The aim of this paper is to model the torque ripple as a Gaussian Process (GP) in the commutation-angle domain and consequently compensate for it at arbitrary velocity. The approach employs repetitive control (RC) at a constant velocity. A spatial GP with a periodic kernel is trained using data that is obtained from the RC step resulting in a static non-linear function for compensation at arbitrary velocity. Stability conditions are provided for both steps. The approach is successfully applied to a CPA prototype to improve the tracking performance for laser communication, where the torque ripple is compensated at arbitrary velocity.

Switched Reluctance Motors (SRMs) are cost-effective electric actuators that utilize magnetic reluctance to generate torque, with torque ripple arising from unaccounted manufacturing defects in the rotor tooth geometry. This paper aims to design a versatile, resource-efficient commutation function for accurate control of a range of SRMs, mitigating torque ripple despite manufacturing variations across SRMs and individual rotor teeth. The developed commutation function optimally distributes current between coils by leveraging the variance in the torque-current-angle model and is designed with few parameters for easy integration on affordable hardware. Monte Carlo simulations and experimental results show a tracking error reduction of up to 31% and 11%, respectively. The developed approach is beneficial for applications using a single driver for multiple systems and those constrained by memory or modeling effort, providing an economical solution for improved tracking performance and reduced acoustic noise.

Switched Reluctance Motors (SRMs) enable power-efficient actuation with mechanically simple designs. This paper aims to identify the nonlinear relationship between torque, rotor angle, and currents, to design commutation functions that minimize torque ripple in SRMs. This is achieved by conducting specific closed-loop experiments using purposely imperfect commutation functions and identifying the nonlinear dynamics via Bayesian estimation. A simulation example shows that the presented method is robust to position-dependent disturbances, and experiments suggest that the identification method enables the design of commutation functions that significantly increase performance. The developed approach enables accurate identification of the torque-current-angle relationship in SRMs, without the need for torque sensors, an accurate linear model, or an accurate model of position-dependent disturbances, making it easy to implement in production.

Sensors in high-precision mechatronic systems require accurate calibration, which is achieved using test beds that, in turn, require even more accurate calibration. The aim of this paper is to develop a cascaded calibration method for position sensors of mechatronic systems while taking into account the variance of the calibration model of the test bed. The developed calibration method employs Gaussian Process regression to obtain a model of the position-dependent sensor inaccuracies by combining prior knowledge of the sensor with data using Bayesian inference. Monte Carlo simulations show that the developed calibration approach leads to significantly higher calibration accuracy when compared to alternative regression techniques, especially when the number of available calibration points is limited. The results indicate that more accurate calibration of position sensors is possible with fewer resources.

Machine learning techniques, including Gaussian processes (GPs), are expected to play a significant role in meeting speed, accuracy, and functionality requirements in future data-intensive mechatronic systems. This paper aims to reveal the potential of GPs for motion control applications. Successful applications of GPs for feedforward and learning control, including the identification and learning for noncausal feedforward, position-dependent snap feedforward, nonlinear feedforward, and GP-based spatial repetitive control, are outlined. Experimental results on various systems, including a desktop printer, wirebonder, and substrate carrier, confirmed that data-based learning using GPs can significantly improve the accuracy of mechatronic systems.

Cross-coupled iterative learning control (ILC) can achieve high performance for manufacturing applications in which tracking a contour is essential for the quality of a product. The aim of this paper is to develop a framework for norm-optimal cross-coupled ILC that enables the use of exact contour errors that are calculated offline, and iteration-and time-varying weights. Conditions for the monotonic convergence of this iteration-varying ILC algorithm are developed. In addition, a resource-efficient implementation is proposed in which the ILC update law is reframed as a linear quadratic tracking problem, reducing the computational load significantly. The approach is illustrated on a simulation example.

Machine learning techniques, including Gaussian processes (GPs), are expected to play a significant role in meeting speed, accuracy, and functionality requirements in future data-intensive mechatronic systems. This paper aims to reveal the potential of GPs for motion control applications. Successful applications of GPs for feedforward and learning control, including the identification and learning for noncausal feedforward, position-dependent snap feedforward, nonlinear feedforward, and GP-based spatial repetitive control, are outlined. Experimental results on various systems, including a desktop printer, wirebonder, and substrate carrier, confirmed that data-based learning using GPs can significantly improve the accuracy of mechatronic systems.

Switched reluctance motors are appealing because they are inexpensive in both construction and maintenance. The aim of this paper is to develop a commutation function that linearizes the nonlinear motor dynamics in such a way that the torque ripple is reduced. To this end, a convex optimization problem is posed that directly penalizes torque ripple in between samples, as well as power consumption, and Gaussian Process regression is used to obtain a continuous commutation function. The resulting function is fundamentally different from conventional commutation functions, and closed-loop simulations show significant reduction of the error. The results offer a new perspective on suitable commutation functions for accurate control of reluctance motors.

Feedforward control is essential to achieving good tracking performance in positioning systems. The aim of this paper is to develop an identification strategy for inverse models of systems with nonlinear dynamics of unknown structure using input-output data, which can be used to generate feedforward signals for a-priori unknown tasks. To this end, inverse systems are regarded as noncausal nonlinear finite impulse response (NFIR) systems, and modeled as a Gaussian Process with a stationary kernel function that imposes properties such as smoothness. The approach is validated experimentally on a consumer printer with friction and shown to lead to improved tracking performance with respect to linear feedforward.