Neurosurgical training is performed on human cadavers and simulation models, such as VR platforms, which have several drawbacks. Head phantoms could solve most of the issues related to these trainings. The aim of this study was to design a realistic and CT-compatible head phantom, with a specific focus on endo-nasal skull-base surgery and brain biopsy. A head phantom was created by segmenting an image dataset from a cadaver. The skull, which includes a complete structure of the nasal cavity and detailed skull-base anatomy, is 3D printed using PLA with calcium, while the brain is produced using a PVA mixture. The radiodensity and mechanical properties of the phantom were tested and adjusted in material choice to mimic real-life conditions. Surgeons find the skull, the structures at the skull-base and the brain realistically reproduced. The head phantom can be employed for neurosurgical education, training and surgical planning, and can be successfully used for simulating surgeries.

OBJECTIVE The aim of this study was to evaluate the accuracy (deviation from the target or intended path) and efficacy (insertion time) of an augmented reality surgical navigation (ARSN) system for insertion of biopsy needles and external ventricular drains (EVDs), two common neurosurgical procedures that require high precision. METHODS The hybrid operating room-based ARSN system, comprising a robotic C-arm with intraoperative conebeam CT (CBCT) and integrated video tracking of the patient and instruments using nonobtrusive adhesive optical markers, was used. A 3D-printed skull phantom with a realistic gelatinous brain model containing air-filled ventricles and 2-mm spherical biopsy targets was obtained. After initial CBCT acquisition for target registration and planning, ARSN was used for 30 cranial biopsies and 10 EVD insertions. Needle positions were verified by CBCT. RESULTS The mean accuracy of the biopsy needle insertions (n = 30) was 0.8 mm ± 0.43 mm. The median path length was 39 mm (range 16-104 mm) and did not correlate to accuracy (p = 0.15). The median device insertion time was 149 seconds (range 87-233 seconds). The mean accuracy for the EVD insertions (n = 10) was 2.9 mm ± 0.8 mm at the tip with a 0.7° ± 0.5° angular deviation compared with the planned path, and the median insertion time was 188 seconds (range 135-400 seconds). CONCLUSIONS This study demonstrated that ARSN can be used for navigation of percutaneous cranial biopsies and EVDs with high accuracy and efficacy.