The active sites on the methane dehydroaromatization (MDA) catalyst Mo/HZSM-5 are very hard to characterize, because they are present in various geometries and sizes and only form under reaction conditions with methane at 700 °C. To address these issues an experimental strategy is presented that enables distinguishing different active sites for MDA present on Mo/HZSM-5 and helps determining the Mo charge, nuclearity and chemical composition. This approach combines a CO pretreatment to separate the active Mo site formation from coke formation, quasi-in situ spectroscopic observations using DNP, ¹³C NMR, CO IR and theory. This allows the discrimination between three different types of active sites. Distinct spectroscopic features were observed corresponding to two types of mono- or dimeric Mo (oxy-)carbide sites as well as a third site assigned to Mo₂C nanoparticles on the outer surface of the zeolite. Their formal Mo oxidation state was found to be between 4+ and 6+. Dynamic nuclear polarization (DNP) measurements of samples carburized in CO as well as in CH₄ confirm the assignment and also show that accumulated aromatic carbon covers the bigger Mo nanoparticles on the outer surface of the zeolite, causing deactivation. It was previously observed that after an initial period where no desired products are formed yet, benzene starts slowly forming until reaching its maximum productivity. Direct observation of the active site with ¹³C NMR confirmed that Mo-sites do not transform further once benzene starts forming, meaning that they are fully activated during the period where no desired products are observed yet. Therefore the slow increase of the benzene formation rate cannot be attributed to a further transformation of Mo sites.

Aromatization of furan and substituted furans over zeolite catalysts is a promising reaction to convert cellulose-derived compounds into valuable aromatic hydrocarbons and light olefins. A lack of understanding of the reaction mechanism however hinders further development of this process. Here, we propose the reaction mechanism, underlying the chemistry of furan and methanol co-aromatization over HZSM-5 zeolite catalyst. Applying ¹³C isotope labeling in a combination with NMR spectroscopy and high temporal resolution gas chromatography-mass spectrometry analysis, we demonstrate that aromatization of furan and methanol are not mechanistically separated and can be described within the dual-cycle hydrocarbon pool mechanism. Cofeeding furan with methanol leads to a significant enhancement of light aromatics selectivity and increased catalyst lifetime.

The development of novel technologies to convert renewable biomass feedstocks to fuels and chemicals is of increasing interest for making our chemical industry more sustainable. Plant biomass or its biomass-derived platform molecules are typically over-functionalized, requiring substantial modification to produce the chemicals currently demanded by industry. Furanic compounds are intermediates in the catalytic fast pyrolysis of lignocellulosic biomass or sugar dehydration and can in principle be further converted to aromatics. While upgrading of furanics by zeolite-catalysed aromatization typically results in a large loss of carbon due to coke deposition, carbon laydown can be mitigated by the addition of ethylene and by the modification of the zeolite with Lewis acid Ga sites. Here, we investigate the influence of the Ga loading on the physicochemical properties of Ga-modified HZSM-5 zeolite and its performance in the gas-phase aromatization of 2,5-dimethylfuran with ethylene. Characterization of the morphological, textural and acidic properties were carried out to understand the role of Brønsted and Lewis acid sites on the catalytic reaction. We demonstrate a crucial role of the dispersion of Ga-species and the resulting Lewis acidity of the Ga/ZSM-5 catalysts; and show means how to control both parameters by adjusting the synthesis method.

Transition metal-zeolite composites are versatile catalytic materials for a wide range of industrial and lab-scale processes. Significant advances in fabrication and characterization of well-defined metal centers confined in zeolite matrixes have greatly expanded the library of available materials and, accordingly, their catalytic utility. In this review, we summarize recent developments in the field from the perspective of materials chemistry, focusing on synthesis, postsynthesis modification, (operando) spectroscopy characterization, and computational modeling of transition metal-zeolite catalysts.

Although the local geometry of Mo in Mo/HZSM-5 has been characterized before, we present a systematic way to manipulate the configuration of Mo and link it to its catalytic properties. The location and geometry of cationic Mo-complexes, the precursor of the active metal site for methane dehydroaromatization, are altered by directing the way they anchor to the framework of the zeolite. The feature used to direct the anchoring of Mo is the location of Al in the zeolite framework. According to DFT calculations, the local geometry of Mo should change, while UV-vis and pyridine FTIR spectroscopy indicated differences in the dispersion of Mo. Both aspects, however, did not influence the catalytic behavior of Mo/HZSM-5, indicating that as long as enough isolated Mo species are present inside the pores of the zeolite, the catalytic behavior is unaffected. This paves the way to better understand how the Mo oxo precursor transforms into the active phase under the reaction conditions.

Herein we report a mechanistic study of aromatization of furanics, as model compounds for cellulosic biomass, over (Ga)HZSM-5 catalysts. Applying combined gas chromatography and mass-spectrometry product analysis we were able to analyse conversion and selectivity reaction profiles with high temporal resolution. The thorough analysis of the product distribution allowed us to resolve the deoxygenation pathways of the furan molecules. We found that depending on the methyl substitution oxygen is removed either as water or CO_x, effecting the carbon efficiency of the process. While unsubstituted furan undergoes decarbonylation to form CO_x, methylated furans are deoxygenated by dehydration, resulting in a much higher carbon-efficiency. Furthermore, using in situ IR spectroscopy, we found that promotion of HZMS-5 with Ga in addition to enhanced aromatic selectivity influences the deactivation pathway leading to the preferential formation of proton-deficient polycyclic aromatic compounds.

Non-oxidative dehydroaromatization of methane (MDA) is a promising catalytic process for direct valorization of natural gas to liquid hydrocarbons. The application of this reaction in practical technology is hindered by a lack of understanding about the mechanism and nature of the active sites in benchmark zeolite-based Mo/ZSM-5 catalysts, which precludes the solution of problems such as rapid catalyst deactivation. By applying spectroscopy and microscopy, it is shown that the active centers in Mo/ZSM-5 are partially reduced single-atom Mo sites stabilized by the zeolite framework. By combining a pulse reaction technique with isotope labeling of methane, MDA is shown to be governed by a hydrocarbon pool mechanism in which benzene is derived from secondary reactions of confined polyaromatic carbon species with the initial products of methane activation.