This thesis investigates an innovative tensile-based prefabricated façade panel, with the aim of delivering a stiff, lightweight, thermally broken, and highly reconfigurable system within a thin profile. The proposed concept is evaluated through dynamic relaxation simulations, finite element analysis (FEA), and physical prototyping to reveal its structural behaviour and design characteristics.
Beyond assessing the initial concept, the study also explores and analyses alternative configurations, comparing them to conventional light gauge steel framing (LGSF) systems. Expert interviews were conducted to evaluate the façade’s feasibility, practical implications, and potential future applications based on industry insights.
The findings indicate that the tensile-based façade panel is unlikely to outperform or compete with established solutions in typical residential or office applications. Key limitations include insufficient stiffness, manufacturing and installation complexity, and higher maintenance requirements.
The research concludes by recommending further exploration into alternative applications that are complimentary to the panels structural characteristics, including integration with ETFE or other membrane-based panels, lightweight overcladding systems, closed cavity façades (CCF), and tent-like all-in-one modular structures.