Anton A. Kiss
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1
Process Systems Engineering (PSE) deals with decision-making, at all levels and scales, by understanding complex process systems using a holistic view. Computer Aided Process Engineering (CAPE) is a complementary field that focuses on developing methods and providing solution through systematic computer aided techniques for problems related to the design, control and operation of chemical systems. The ‘PSE’ term suffers from a branding issue to the point that PSE does not get the recognition it deserves. This work aims to provide an informative industrial and academic perspective on PSE, arguing that the ‘systems thinking’ and ‘systems problem solving’ have to be prioritized ahead of just applications of computational problem solving methods. A multi-level view of the PSE field is provided within the academic and industrial context, and enhancements for PSE are suggested at their industrial and academic interfaces.
Microwave plasma (MWP) technology is currently being used in application fields such as semiconductor and material processing, diamond film deposition and waste remediation. Specific advantages of the technology include the enablement of a high energy density source and a highly reactive medium, operational flexibility, fast response time to inlet variations and low maintenance costs. These aspects make MWP a promising alternative technology to conventional thermal chemical reactors provided that certain technical and operational challenges related to scalability are overcome. Herein, an overview of state-of-the-art applications of MWP in chemical processing is presented (e.g. stripping of photo resist, UV-disinfection, waste gas treatment, plasma reforming, methane coupling to olefins, coal/biomass/waste pyrolysis/gasification and CO2 conversion). In addition, two potential approaches to tackle scalability limitations are described, namely the development of a single unit microwave generator with high output power (>100 kW), and the coupling of multiple microwave generators with a single reactor chamber. Finally, the fundamental and engineering challenges to enable profitable implementation of the MWP technology at large scale are discussed.