Porous asphalt (PA) pavements are widely employed in areas with wet climates. As particle enhancement inclusions in asphalt mastic, mineral fillers play essential roles in improving the performance of PA pavements. This study developed a coupled multiscale finite element (FE) model, involving the mesostructure of PA mixture and PA pavement. Four types of mastic properties were employed with four mineral fillers (Granodiorite, Limestone, Dolomite, and Rhyolite) in the mesoscale portion of the pavement model to analyse the effects of filler types on the performance of pavements. The performances (load-bearing capacity, rutting resistance, and ravelling resistance) of pavements with different fillers were identified and ranked, and their correlations with the chemical components of the four fillers were analysed. The computational results showed that pavements with Rhyolite and Granodiorite fillers have higher load-bearing capacities and rutting resistance, while the Limestone and Dolomite fillers can improve the ravelling resistance of the PA pavements. In the correlation analysis, the chemical components Al₂O₃ and SiO₂ play dominant roles in improving the load-bearing capacities and rutting resistance of the PA pavements, and the fillers with high percentages of CaO can improve the ravelling resistance of the PA pavements.

The pore-water pressure generated by intermittent dynamic vehicle loading under various saturation states is recognized as a critical factor influencing the behaviour of permeable pavement structures, especially the behaviour of UGB layer. However, the underlying mechanisms of hydro-mechanical interaction in the UGB layer and the influence on the pavement structure are still unclear. This study aims to characterize the changes in dynamic response in permeable pavement structures under various saturation conditions by considering the hydro-mechanical interaction within the UGB layer. To achieve this objective, a full-scale test track with a PUPM wearing course was constructed. Pressures and water distribution were characterized by embedded sensors within different layers of the test track when subjected to the accelerating pavement test. Based on the coupled SAME model, the water distribution and the dynamic response of UGB in the rainfall events were both characterised and solved by FEM. The results predicted by the proposed SAME model correspond to the field measurements, and the influence of the water content on the resilient modulus distribution within the UGB layer was then estimated. Based on the predictions for the stress state of the UGB layer, the sensitivity analysis was also proposed.

Cracks are one of the main problems that plague road workers. A correct understanding of the internal crack propagation mechanism of asphalt pavement will help road workers evaluate the road’s working status more comprehensively and make more reasonable decisions in design, construction, and maintenance work. This paper established a three-dimensional asphalt pavement layered model using the software ABAQUS and fracture mechanics theory and the extended finite element method were used to explore the mechanical response of the pavement base layer’s preset reflective cracks. This paper investigated the influence of the modulus of each layer, vehicle load on the principal stress, shear stress, J-integral, and two stress intensity factors (K1, K2) during the pre-determined crack propagation process of the pavement base layer, and the entropy method was used to analyze the above-mentioned mechanical response. The results show that the main factor affecting the propagation of reflective cracks on asphalt pavements is the modulus of the bottom surface layer. However, from a modeling perspective, the effect of increasing load on crack growth is obvious. Therefore, in terms of technical feasibility, the prevention of reflective cracks should still be achieved by controlling the driving load and prohibiting overloading.

As an environmentally friendly alternative for the production of high-performance modified asphalt by chemical reactions, a liquid-state polyurethane-precursor-based reactive modifier (PRM) was developed and employed in the asphalt modification. In contrast to the traditional solid bitumen modifier, for example, rubber and thermoplastic elastomers, the PRM as a liquid modifier has more significant advantages in reducing energy consumption and improving asphalt performance, which has attracted widespread attention. However, the aging resistance and its mechanism are not clear. In view of this, the aging performance of two PRM-modified bitumen (PRM-70 and PRM-90), under the short-term thermo-oxidative aging, long-term thermo-oxidative aging, and ultraviolet (UV) aging conditions, was investigated through chemical and mechanical methods. The results show that the PRM-90 is more susceptible to the thermos-oxidative aging and UV aging. The use of low-penetration-grade bitumen and ensuring an adequate reaction are beneficial to enhance the aging resistance of PRM-modified bitumen. The impact of aging on high-temperature performance of PRM-modified bitumen is great, followed by the low-temperature performance and the anti-fatigue performance. The mechanic-relevant rheological aging index (RAI) and fracture energy index (FEI) are recommended to evaluate aging properties for PRM-modified bitumen. This study not only provides support for further research on the relationship between the aging properties and mechanical performance of PRM-modified bitumen, but also provides a reference for conducting mechanism analysis.

Rubberized asphaltic materials have been frequently combined with warm-mix asphalt technologies to tackle the issues of high energy consumptions and emissions during construction. Effective and accurate characterization of binder properties is conducive to the improvement of long-term pavement performance. The current study aims to quantify the effects of rubber content and warm-mix additives on rutting and thermal cracking performance of crumb rubber-modified bitumen (CRMB), and explore the rubber and additives modification mechanisms and their impacts on the binder performance. CRMBs containing different rubber contents and warm-mix additives after long-term aging were subject to multiple stress creep and recovery (MSCR) tests and low-temperature frequency sweep tests using a dynamic shear rheometer (DSR) with 4-mm loading plate to investigate the high- and low-temperature performance, respectively. Rheological tests were also conducted on the bitumen and rubber phases of CRMB to understand the rubber modification mechanism. Results show that CRMB binders have superior rutting and thermal cracking resistance due to rubber modification. The improvement of high- or low-temperature performance is more prominent at higher rubber concentrations. The effects of warm-mix additives on the rutting and thermal cracking performance are different. Generally, the wax-based additive improves the rutting resistance but negatively affects the low-temperature performance. In contrast, the chemical-based additive has an opposite effect except for the high-temperature performance of neat bitumen. The stiffening of the bitumen phase and the contribution of swollen rubber particles in the bitumen matrix together contribute to the peculiar viscoelastic response of CRMB, i.e., stiffer/softer and more elastic at high/low temperatures. This modification mechanism explains the superior rutting and thermal cracking performance of CRMB.

From the pavement construction emission perspective, bitumen emulsion is considered more environment-friendly than conventional bitumen because of its much lower construction temperature. However, bitumen emulsion faces the major concern of low mechanical strength especially at high service temperatures. To improve the mechanical performance of bitumen emulsion, waterborne epoxy resin can be used as a modifier. Nevertheless, there still lacks fundamental understanding on the effects of waterborne epoxy resin on the microstructure and rheological performances of the residual bitumen of the emulsion. To fill this gap, this study aims to investigate the microstructure and develop the constitutive model of the waterborne epoxy resin-modified bitumen emulsion residue (WEBER). To achieve this objective, a confocal laser scanning microscopy was first adopted to characterise the microstructure of WEBER. The frequency sweep tests were then conducted, and the ‘2S2P1D’ model was applied to simulate the WEBER’s dynamic response at different loading frequencies. The results indicated that the waterborne epoxy resin formed a polymer-rich film around the bitumen phase in the emulsion residue when its content reached 3 wt%, and the ‘2S2P1D’ model can well describe the WEBER’s dynamic response at different loading frequencies.

Crumb rubber modified bitumen (CRMB) can be regarded as a binary composite system in which swollen rubber particles are embedded in the bitumen matrix. The current study aims to further improve the prediction accuracy of micromechanical models for CRMB by considering the interparticle interactions. To accomplish this goal, two different strategies were used. Firstly, the (n+1)-phase model was applied to the CRMB system by considering the multilayer properties of swollen rubber particles. Secondly, a new micromechanical scheme called the J-C model was used to account for the interparticle interaction issue. Results show that the (n+1)-phase models slightly increase the prediction accuracy but the underestimation of complex modulus at lower frequencies remains unsolved. The J-C model remedies the underestimation of modulus in the low-frequency range by other models and provides an overall improvement for the relative prediction accuracy by properly addressing the interparticle interactions from the perspective of particle configuration.

In order to study the maintenance strategy of Epoxy Asphalt Concrete (EAC) in low temperature environment, the similarity of four anti-cracking performance indexes (plane strain fracture toughness, bending stiffness modulus, ultimate tensile stress and ultimate elongation linear strain) of EAC were analyzed, and the mathematical model for investigating the relationship between the number of freeze-thaw cycles and the comprehensive evaluation index of the crack resistance of epoxy asphalt mixture (EAM) was established in this paper. At first, the weight of each index is determined by one-way ANOVA. Then the anti-cracking performance of EAC under freezing-thawing condition is evaluated by fuzzy comprehensive evaluation method. The results show that the pavement maintenance bureau needs to carry out the maintenance of epoxy asphalt pavement on steel bridge deck every 30 days (1 month) for ensuring the crack resistance of EAC in winter with low temperature.

Recently warm mix asphalt (WMA) technologies have been introduced to rubberized asphalt mixtures to decrease the required construction temperatures and to alleviate the hazardous gas emissions. Rubberized asphalt pavements combining with WMA have the potential to improve the long-term pavement performance. This study aims to investigate the fatigue performance of crumb rubber modified bitumen (CRMB) containing warm-mix additives using different characterization methods. The effects of crumb rubber modifier (CRM) content (5%, 10%, 15% and 22% by weight of base bitumen) and warm-mix additives on the binder fatigue performance were investigated. Various laboratory tests, including frequency sweep tests, time sweep (TS) tests and linear amplitude sweep (LAS) tests, were conducted on the long-term aged binders to obtain indicators of fatigue performance. Results show that there is a good correlation between the measured fatigue life determined by TS tests using the dissipated energy concept and the predicted fatigue life determined by LAS tests using the simplified viscoelastic continuum damage (S-VECD) theory. However, the traditional Superpave fatigue parameter and the G-R parameter cannot characterize accurate enough the fatigue performance of modified binders. CRMB binders exhibit superior fatigue performance compared to the neat bitumen. The effects of warm-mix additives on the fatigue performance are different for neat bitumen compared to CRMB binder. Based on the findings in this study, rubberized asphalt mixture combining with WMA additives is expected to have a promising long-term fatigue performance.

Waste tire rubber has been incorporated into asphalt modification for decades due to its various benefits. There are two main mechanisms during bitumen–rubber interaction: rubber swelling and chemical degradation. This study surveys these two processes from the viewpoint of polymer science. The kinetics of rubber dissolution and thermodynamics of rubber swelling are discussed to provide a fundamental understanding of the interaction process and to demonstrate how optimisation of material selection and processing procedures can lead to the desired binder properties. Factors including the interaction conditions and raw material characteristics are analysed based on the previous theories and compared with experimental results.

Crumb rubber modified bitumen (CRMB) can be considered as a binary composite system where rubber particles are embedded in the bitumen matrix. The bitumen-rubber interaction process (mainly swelling) significantly changes the mechanical properties of both bitumen and rubber phases. This study aims to predict the complex moduli of CRMB binders with more representative constituent parameters using micromechanical models. To achieve this goal, frequency sweep tests using a dynamic shear rheometer were performed on the liquid phase of CRMB and swollen rubber samples to represent the essential properties of bitumen matrix and rubber inclusion. In addition, the numerical swelling model was developed to estimate the effective volume concentration of rubber after swelling. Results show that the liquid phases of CRMB are stiffer and more elastic than the neat bitumen while the swollen rubber is softer and more viscous than the dry rubber. The effective volume concentration of rubber can increase to 2.126 times as the blend percentage based on the finite element analysis. Using the liquid phase of CRMB binder and swollen rubber properties as the micromechanical model inputs yield more accurate predictions. The used four micromechanical models predict well at higher frequencies while underestimating the complex modulus at lower frequencies.

Rubber swelling in bitumen, which is a diffusion-induced volume expansion process, plays a dominant role in the design of crumb rubber modified bitumen binders and their properties development. This study aims to investigate the kinetics of bitumen diffusion into truck tire rubber, the equilibrium swelling characteristics of rubber, and the mechanical properties of rubber before and after swelling at different high temperatures. Fourier transform infrared spectroscopy results indicate that no rubber dissolution happens during the interaction in the temperature range from 160°C to 200°C. Aliphatic compounds from bitumen preferentially diffused into rubber during the swelling process. The diffusion coefficients of bitumen into rubber were determined by the sorption test using the gravimetric method. The diffusion coefficient increases with the increase of temperature in an Arrhenius form. The volume expansion of rubber during swelling was captured by the X-ray computed tomography scan images. Rubber swells faster at the earlier stages, then the expansion rate slows down. The swelling ratio of rubber increased from 1.97 at 160°C to 3.03 at 200°C after 36 h interaction. Mechanical tests by dynamic shear rheometer reveal that swollen rubber becomes softer compared with the dry rubber and exhibits obvious viscoelastic behaviors. With the increase of temperature, the softening and viscous effect are more significant. The obtained parameters can be implemented to swelling and micromechanical models to better predict the binder properties.