Heavy industry is responsible for about a third of global emissions but lags behind in its effort to become carbon neutral. The electrification of industrial processes is a necessary step to achieve this goal. The asphalt industry is a good candidate for decarbonisation, as it currently relies on burning fossil fuels to heat and dry the aggregate used in asphalt production. Instead, aggregates could be heated electrically by using induction heating.

This thesis will investigate the design of an aggregate induction drum heater. A COMSOL model will be developed to aid the design process and predict the heater behaviour. The heater will be powered by a resonant converter, which is modelled in Simulink. A test setup is built to serve as a proof-of-concept for the design and to experimentally verify the models.

The analysis of the simulation and test results show that the model quality is dependent on the description of the material properties. The COMSOL model predicts the temperature of the middle of the heater with reasonable accuracy while the Simulink model is able to simulate the coil current and converter voltage waveforms with little error. The design of the aggregate induction heater could be improved by thermally insulating the outside surface and increasing the contact area between the aggregate and the heater.