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R. Oval

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Balancing design automation and user interaction in a computational tool for designing segmented concrete shells

Journal article (2025) - Eduardo Costa, Robin Oval, John Orr, Paul Shepherd
The Automating Concrete Construction (ACORN) project explored digital workflows from the design to the construction of reinforced concrete building floor elements, reducing carbon emissions and increasing efficiency of building processes. The resulting digital tool, named SQUIRREL, enabled the design of shells, composed of prefabricated segments, through an interactive framework, composed of parametric design tools, and informed by architectural, structural, and construction requirements, including building integration, fabrication, transport, assembly, and resource reuse. This paper presents the design and implementation of the SQUIRREL tool, focusing on the main design tasks for a segmented reinforced concrete shell, including formfinding and segmentation layout definition. This paper also documents the development and application of a Design Space Visualisation module within SQUIRREL, which streamlined parametric studies used to inform the design decisions behind the modelling and implementation process. Finally, we discuss the right balance between design automation and user interaction, which should inform the development of future construction-aware computational design tools. ...
Journal article (2025) - Robin Oval, Vittorio Paris, Rafael Pastrana, Edvard P.G. Bruun, Salvador Gomis Aviño, Sigrid Adriaenssens, Wesam Al Asali
Masonry vaults are mechanically efficient structures but deemed uneconomical because of falsework construction. Even a craft like thin-tile vaulting, which does not require centering to support the vault during construction, needs time-consuming guidework to aid the builders follow the vault's geometry. However, this visual support can be digitized, using augmented reality to create digital guidework. The proposed methodology provides a framework that empowers vault builders to remain in control of their analog craft by providing only the right digital visual information. This methodology was developed through a preliminary prototype that led to a demonstrator built in an uncontrolled outdoor environment. Construction results showed productivity gain around 30% in terms of time, and shape accuracy under 1% of the span. The static holographic projection of the guidework could be extended in future research into an interactive aid, through mixed reality for further construction productivity and accuracy, as well as for training and design. ...
Journal article (2025) - Mishael Nuh, Robin Oval, John Orr
A significant portion of the environmental impact of a building’s superstructure lies in its structural flooring. By leveraging funicular forms such as thin concrete shells, a materially and carbon-efficient alternative to bending-active flooring systems can be attained. In addition, through segmentation and the use of dry jointed interfaces, a segmented concrete shell allows for ease of disassembly compatible with circular economy principles for the built environment. This paper presents a novel segmented concrete shell flooring system that leverages the symmetry of revolution of the classical fan vault form to facilitate future design flexibility through increased reconfigurability. The design and form-finding of the segmented fan concrete shell are detailed through the use of an evolutionary algorithm and finite element analysis. Quarter-scale prototypes were digitally fabricated using a robotic concrete spraying process which were then assembled and tested to assess its structural potential, evaluate the limitations, and identify areas of future work. An embodied carbon analysis demonstrates that the system provides a mass and embodied carbon saving compared to conventional flooring systems while adding approximately a 20% embodied carbon premium over a comparable non-reconfigurable segmented shell flooring system. Rephrased, the proposed system provides a positive embodied carbon saving if enabling design flexibility through reconfiguration increases the life-span of the system by at least 20%. Through this work, it is shown that a segmented fan concrete shell presents a viable lightweight and carbon-efficient flooring system which has the potential to become a sustainable alternative that enables disassembly, reuse, and even reconfigurability for circular construction provided further research and development to address its current limitations for adoption in industry practices. ...

Geometry, mechanics, and construction

Journal article (2025) - Wesam Al Asali, Ángel María Martín López, Robin Oval, Orsolya Gaspar, Antonio José Lara-Bocanegra, Almudena Majano-Majano, Sigrid Adriaenssens
This paper explores the potential of traditional Spanish timber roofs as a structural system that blends framework carpentry with Islamic geometric patterns for contemporary construction. By integrating historical craftsmanship with modern engineering techniques, the research investigates solutions for spherical Lazo carpentry, where Lazo, or strapwork, designs fulfill both ornamental and structural roles. A key focus is the design, analysis, and fabrication of a four-meter-span Lazo pavilion, employing polyhedral projections to form modular spherical surfaces. Structural performance is evaluated through physical tests of materials and joints leading to an exploration of Finite Element Analysis (FEA) of the whole structure. The project also explores the construction and disassembly of the Lazo pavilion through defining the detailing of its different joints. The findings promise applications in spatial and shell structures, such as gridshells inspired by interlaced Lazo domes, providing a roadmap for designing structural Lazo discrete shells. Collaborating with architects, engineers, and master carpenters, this research enhances understanding across geometry, carpentry, structural mechanics, timber engineering, and architectural design while laying the groundwork for further exploration of this vernacular structural craft. ...
Journal article (2024) - R. Oval, R. Mesnil, T. Van Mele, O. Baverel, P. Block
Structural design is a search for the best trade-off between multiple architecture, engineering, and construction objectives, not only mechanical efficiency or construction rationality. Producing hybrid designs from single-objective optimal designs to explore multi-objective trade-offs is common in the design of structural forms, constrained to a single parametric design space. However, producing topological hybrids offers a more complex challenge, as a combinatorial problem that is not encoded as a finite set of real numbers but as an unbonded series of grammar rules. This paper presents a strategy for the generation of hybrid designs of quad-mesh pattern topologies for surface structures. Based on a quad-mesh grammar, an algebra is introduced to measure the distance between designs, find their similar features, and enumerate designs with different degrees of topological similarity. Structural design applications are shown to highlight the use of topologically hybrid designs as a surrogate for obtaining multi-objective trade-offs. ...

Applications to cooperative robotic construction

Journal article (2024) - Edvard P.G. Bruun, Robin Oval, Wesam Al Asali, Orsolya Gáspár, Vittorio Paris, Sigrid Adriaenssens
This paper investigates the feasibility of adapting ancient historical construction techniques to cooperative robotic assembly methods to minimize centering requirements in masonry vaults. First, an overview of seven historical techniques is presented. Next, a classification framework is introduced to evaluate the automation potential of these methods, identifying the rib network as the most promising candidate. This is followed by two computational case studies on the cooperative robotic construction of planar masonry arches and multi-arch rib networks. These studies evaluated the impact of robotic reachability and support payload on the feasibility of centering-free construction. A conclusion based only on these simulation results is that high-payload fixed robots, in comparison to medium-payload mobile setups, allow for the construction of larger and more complex rib structures. This research is of relevance to architects and engineers interested in using a cooperative robotic fabrication framework to reduce centering in masonry vault construction. ...

Topology finding of crease patterns for shell structures

Journal article (2024) - Robin Oval, Romain Mesnil, Tom van Mele, Olivier Baverel, Philippe Block
Several structural systems rely on a specific hierarchy between their constitutive elements, which results in topological constraints on the feasible patterns that can describe them. Folded, corrugated, or creased surface structures require this bipartition, also called two-colouring, between independent wavy and smooth directions. Finding a valid pattern for complex design problems is not straightforward and identifying relevant ones is important as creasing can either strengthen or weaken a structure. This paper presents a way of tackling such a design problem, by focusing on the roof of the Great Courtyard of the British Museum, revisiting this structure with a creased shell to increase its bending stiffness in the key directions. The methodology includes two-colour topology finding of corrugated patterns, parametric structural analysis, and simple structural optimisation through data analysis for topological combination, which opens new research avenues for performance-informed topological exploration. ...