In this study, we developed and optimized a trivalent chromium coating electrodeposited on 304L stainless steel (SS) from a Cr-trivalent bath. The results reveal that the Cr coatings at all bath temperatures except for 80 °C showed clusters of polyhedral grains, however, the grain sizes decreased with an increase in bath temperature. Also, the coatings deposited at bath temperatures of 30, 50, and 60 °C experienced networks of cracks, which decreased in population density as temperature increased. However, the coatings deposited at bath temperatures of 70 and 80 °C were crack-free due to surface modification, confirmed by 3D profile results with an advanced power spectral density and a multi-Gaussian histogram analysis. The mechanical test results demonstrate that the adhesion and wear resistance of the Cr-coatings formed on the SS substrate significantly improved, with the optimal coefficient of friction of 0.18. Likewise, electrochemical behavior observations of the Cr coatings show that pitting resistance improved with the increase in bath temperature conditions, as shown in the pitting potential values which increased from 272.6 mV to 436.2 mV as bath temperature increases from 30 °C to 80 °C. From this study, it is proposed that the Cr-coatings deposited at a bath temperature of 80 °C presents the optimal coating performance concerning a combination of all the target qualities aimed, such as better tribological behavior and improved pitting resistance. Thus, enabling the establishment of an innovative method to overcome the conventional issues encountered in Cr electrodeposition of SSs.

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In this study, we report on a combined microscopic, analytical and electrochemical characterization of the nanoscopic passive layer on a tungsten‑molybdenum-containing super duplex stainless steel. We used scanning transmission electron microscopy/energy dispersive X-ray spectroscopy, scanning Kelvin probe force microscopy, scanning tunneling spectroscopy, and Mott–Schottky electrochemical impedance spectroscopy analysis to correlate the local chemical composition and electronic properties of passive layers on austenite and ferrite phases. The passive layer on the ferrite phase contains a higher amount of Mo, W, and Cr, which accommodates a higher nobility of ferrite and a higher local energy of the band gap compared to those on the austenite. The two aforementioned phases exhibit a different composition and semi-conductive properties of their passive layers leading to dissimilar local corrosion susceptibility. These findings are of pivotal importance in further studies of austenite and ferrite phase resolved corrosion resistance of duplex stainless steel demanding a dedicated alloying strategy.@en